Bosch Climate 5000 Series Bedienungsanleitung

Bosch Four Way Cassette Ductless Single Split

Air Conditioner / Heat Pump

Climate 5000 Series

Installation Manual

2 |Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual

04.2019 |Bosch Thermotechnology Corp.

Data subject to change

Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 3

Bosch Thermotechnology Corp. |04.2019 Data subject to change

Table of Contents

1 Key to Symbols and Safety Instructions 4

1.1 Key to Symbols 4

1.2 Safety 4

2 Components 6

2.1 Mandatory accessories 6

3 Installation Summary 7

4 Unit parts 8

5 Indoor Unit Installation 9

5.1 Selecting Installation Site 9

5.2 Applicable Models : 9k - 18k 10

5.3 Applicable Models : 24k - 48k 11

5.4 Installing the indoor unit 12

6 Connecting the Drain Pipe 13

6.1 Installation of Drain Piping 13

6.2 Install the Drain Pipes 13

6.3 How to Perform Piping 13

6.4 Testing of Drain Piping 14

7 Outdoor Unit Installation 15

7.1 Select Installation Location 15

7.2 Install Drain Joint 16

7.3 Anchor Outdoor Unit 17

8 Refrigerant Piping Connection 18

8.1 Connection Instructions – Refrigerant Piping 18

8.2 Connecting Piping to Indoor Unit 20

8.3 Connecting Tubing to Outdoor Unit 21

8.4 Pipe Insulation 21

9 Connecting Signal and Power Cables 22

9.1 How to Connect Wiring 23

10 Air Evacuation 25

10.1 Preparations and Precautions 25

10.2 Evacuation Instructions 25

10.3 Adding Refrigerant 26

11 Installation of the Decorative Panel 27

11.1 Remove Front Grille 27

11.2 Remove Corner Covers of the Panel 27

11.3 Install the Decorative Panel 27

11.4 Mount the Intake Grille 28

11.5 Connect2wiresofdecorativepaneltomainboard of theunit 28

11.6 Fasten the Control Box Lid with 2 Screws 28

11.7 Close the Intake Grille and Close the 2 Grille Hooks 28

11.8 Attach Four Corner Covers by Pushing Them Inwards 29

12 Electrical and Gas Leak Checks 29

12.1 Electrical Safety Checks 29

12.2 Gas Leak Checks 29

13 Test Operation 30

14 Disposal guidelines 30

4 |Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual

04.2019 |Bosch Thermotechnology Corp.

Data subject to change

1 Key to Symbols and Safety Instructions

1.1 Key to Symbols

Warnings

Warnings in this document are identiﬁed by a

warning triangle printed against a grey background.

Keywords at the start of a warning indicate the type and seriousness

of the ensuing risk if measures to prevent the risk are not taken.

The following keywords are deﬁned and can be used in this document:

DANGER indicates a hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor to moderate injury.

NOTICE is used to address practices not related to personal injury.

Important information

This symbol indicates important information where

there is no risk to people or property.

1.2 Safety

Please read safety precautions before installation

Incorrect installation due to ignoring instructions can cause serious damage or

injury.

WARNING: ELECTRICAL HAZARD

Do not modify the length of the power supply cord or use an

extension cord to power the unit.

Do not share the electrical outlet with other appliances.

Improper or insufficient power supply can cause fire or

electrical shock.

WARNING: INSTALLATION REQUIREMENTS

Installation must be performed by a licensed contractor,

and per the instructions in the installation manual. Improper

installation can cause water leakage, electrical shock, or fire.

In North America, installation must be performed in

accordance with the requirement of NEC (National Electric

Code) and CEC (Canadian Electric Code) by licensed and

qualified personnel only.

Only contact a licensed contractor for repair or maintenance

of this unit.

Only use the included accessories, parts, and specified

parts for installation. Using non-standard parts can cause

water leakage, electrical shock, fire, and can cause the unit

to fail.

Install the unit in a solid location that can support the unit’s

weight. If the chosen location cannot support the unit’s

weight, or the installation is not done properly, the unit may

drop and cause serious injury and/or damage.

WARNING:

This product can expose you to chemicals including Lead

and Lead components, which are known to the State

of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.

P65Warnings.ca.gov.

Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 5

Bosch Thermotechnology Corp. |04.2019 Data subject to change

WARNING: ELECTRICAL HAZARD

For all electrical work, follow all local and national wiring

standards, regulations, and the Installation Manual.

The power supply to the outdoor unit requires a service

disconnect at the unit. Only use a dedicated circuit. Never

share a power source connected to this system. Insufficient

electrical capacity or defects in electrical work can cause

electrical shock or fire.

For all electrical work, use the specified cables. Connect

cables tightly, and clamp them securely to prevent external

forces from damaging the terminal. Improper electrical

connections can overheat and cause fire, and may also

cause shock.

All wiring must be properly arranged to ensure that the

control board cover can close properly. If the control board

cover is not closed properly, it can lead to corrosion and

cause the connection points on the terminal to heat up,

catch fire, or cause electrical shock.

In certain functional environments, such as kitchens, server

rooms, etc., the use of specially designed air-conditioning

units is highly recommended.

If the power supply cord is damaged, it must be replaced

by the manufacturer, its service agent or similarly qualified

persons such as a licensed electrician in order to avoid a

hazard.

The product must be properly grounded at the time of

installation, or electrical shock may occur.

CAUTION: BURN HAZARD

For units that have an auxiliary electric heater, do not

install the unit within 1 meter (3 feet) of any combustible

materials.

Do not install the unit in a location that may be exposed

to combustible gas leaks. If combustible gas accumulates

around the unit, it may cause fire.

Do not operate your air conditioner in a wet room such as a

bathroom or laundry room. Too much exposure to water can

cause electrical components to short circuit.

NOTICE: PROPERTY DAMAGE

Install condensate drainage piping according to the

instructions in this manual. Improper condensate drainage

may cause water damage to your home and property.

CAUTION: CONTAINS REFRIGERANT

This air-conditioning unit contains fluorinated gases. For

specific information on the type of gas and the amount,

please refer to the relevant label on the outdoor unit itself.

Installation, service, maintenance and repair of this unit

must be performed by a certified technician.

Product removal and recycling must be performed by a

certified technician.

If the system has a leak-detection system installed, it must

be checked for leaks at least every 12 months.

When the unit is checked for leaks, proper record-keeping of

all checks is strongly recommended.

6 |Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual

04.2019 |Bosch Thermotechnology Corp.

Data subject to change

2 Components

The air conditioning / heat pump system comes with the following components. Use

all of the installation parts and components to install the system.

Name Image Quanity

Outlet pipe sheath 1

Metal champ 1

Drain joint 1

Seal ring 1

Tapping screws M3×10mm (On some models) 2

Drain Hose 1

Copper nut

(Used to make the connective pipes between indoor and outdoor units) 2

Magnetic ring

(Wrap the electric wires S1 & S2 ( P & Q & E ) around the magnetic ring

twice) - 36k & 48k models only S1&S2(P&Q&E)

Magnetic ring

(Hitch it on the connective cable between indoor unit and outdoor unit

after installation.) - 48k model only

Remote controller 1

Fixing screw for remote controller holder ST2.9 x 10 2

Remote controller holder 1

Dry battery AAA 2

Owner’s manual —— 1

Installation manual —— 1

Table 1

2.1 Mandatory accessories

This indoor unit requires installation of a decorative panel.

Part # Description

8733953125 Compact Cassette Grille - 9K ~ 18K

8733953126 Cassette Grille - 24K ~ 48K

Table 2

WARNING: ELECTRICAL HAZARD

Improper installation may result in water leakage, electrical

shock and ﬁre, or cause the equipment to fail.

Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 7

Bosch Thermotechnology Corp. |04.2019 Data subject to change

3 Installation Summary

Figure 1

MC MC

Install the indoor unit

(Page 9)

INSTALLATION ORDER

Install the outdoor unit

(Page 15)

Install the drainpipe

(Page 13)

Connect the wires

(Page 22)

Connect the refrigerant pipes

(Page 18)

Evacuate the refrigeration system

(Page 25)

Install the front panel

(Page 27)

Perform a test run

(Page 29)

8 |Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual

04.2019 |Bosch Thermotechnology Corp.

Data subject to change

4 Unit parts

Figure 2

Drain pump

(within indoor unit)

Drain pipe

Air inlet

Display panel

Front grille

Louver

Refrigerant pipe

Air outlet

Illustrations in this manual are for explanatory purposes. The actual

shape of your indoor unit may be slightly diﬀerent. The actual shape shall

prevail.

Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 9

Bosch Thermotechnology Corp. |04.2019 Data subject to change

5 Indoor Unit Installation

5.1 Selecting Installation Site

When the conditions in the ceiling exceeds 30°C (86°F) with a relative humidity of

80%, or when fresh air needs to be introduced to the space, additional insulation is

required (minimum 10 mm (0.4in) thickness, polyethylene foam).

Before installing the indoor unit, refer to the label on the product box to

make sure that the model number of the indoor unit pairs with the model

number of the outdoor unit.

Step 1: Select installation location

Before installing the indoor unit, you must choose an appropriate location. The

following are standards that will help you choose an appropriate location for the

unit.

Proper installation locations meet the following standards:

—Good air circulation

—Convenient drainage of condensate

—Noise from the unit will not disturb other people

—Firm and solid—the location will not vibrate

—Strong enough to support the weight of the unit

—A location at least three feet from all other electrical devices (e.g.,

TV, radio, computer)

—Flat horizontal ceiling

—Sufficient clearance for maintenance and service

DO NOT install unit in the following locations:

—Near any source of heat, steam, or combustible gas

—Near ﬂammable items such as curtains or clothing

—Near any obstacle that might block air circulation

—Near the doorway

—In a location subject to direct sunlight

Step 2: Check required space

Install this unit where the height of bottom panel is more than 2.5m (8.2ft) from

ground. Please refer to below ﬁgure for more information.

Step 3: Install the suspension bolt

(Use either a M8-M10 size bolt or the equivalent). Use a hole-in anchor for existing

ceiling, and a sunken insert, sunken anchor or other ﬁeld supplied parts for new

ceilings to reinforce the ceiling to hold the weight of the unit and related parts. All

the above parts and ﬁeld supplied.

Figure 3

30-35mm

(1.2-1.4in)

unit:mm (in)

Anchor

Ceiling slab

Installation Example

Long nut or turn-buckle

Suspension bolt

False ceiling

Recommended Distances Between the Indoor Unit and The Ceiling

The distance between the mounted indoor unit and the internal ceiling should meet

the following speciﬁcations.

Figure 4

Front panel

Ground

Ceiling

board

>2.5m / 8.2’

C(Ceiling hole)

Ceiling

Connecting point of

refrigerant pipe

(liquid side)

Connecting

point of

refrigerant pipe

(gas side)

Connecting point

of drain pipe

Model A(mm/in) H (mm/in) C (mm/in)

9k - 18k 260/10.2 290/11.4 or more 600/23.6

24k 205/8.0 235/9.3 or more 880/34.5

36k 245/9.6 275/10.8 or more 880/34.5

48k 287/11.3 317/12.5 or more 880/34.5

Table 3

WARNING: CONTAINS REFRIGERANT

Do not install the unit in an area where flammable materials

are present due to risk of explosion resulting in serious

injury or death.

WARNING: PROPERTY DAMAGE/SYSTEM FAILURE

If the base is not strong enough to support the weight of the

unit, the unit could fall out of place and cause serious injury.

10 |Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual

04.2019 |Bosch Thermotechnology Corp.

Data subject to change

5.2 Applicable Models : 9k - 18k

Figure 5

545/21.5in

523/20.6in

570/22.4in

647/25.5in

70/2.8in

15/0.6in

or more

600/23.6in6

20/0.8in 20/0.8in

Unit:mm/in

15/0.6in

or more

1. Installation hook

2. Indoor unit dimensions

3. Decorative panel dimensions

4. Refrigerant pipe

5. Hanging bolt location (X4)

6. Ceiling opening dimensions

7. Hanger bracket

8. False ceiling

Figure 6

1000/39.4in

or more

Unit: mm/in

1000/

39.4in

or more

1000/39.4in

or more

1000/

39.4in

or more

Adjust the position to ensure the gaps between the indoor unit and the four sides of

false ceiling are even. The indoor unit's lower part should sink into the false ceiling

for 24mm / 0.9in.

Figure 7

1 Indoor unit

2 False ceiling

24mm

0.9in

If the spacing between ceiling and the unit is over 20 mm / 0.8in, attach

sealing material in the part or recover the ceiling.

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