Bosch IdealShield POWER XPRESS Bedienungsanleitung

DUAL

CHARGING

STATION

INSTALL

GUIDE

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POWER XPRESS™

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

Technical Support

1-877-805-EVSE (3873)

The information, specications, and illustrations in this guide are based on the latest

information available at the time of printing. Bosch reserves the right to make changes at any

time, without notice.

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

TABLE OF CONTENTS

INSTALLATION SAFETY..................................................................................................4

INSTALLATION CONTENTS: BOLLARD AND EVSE (EL-50650) ...........................................5

Power Xpress EVSE (EL-50600-300) for Bollard Charge Station ....................................5

Bollard and Hardware (EL-50600-500) .......................................................................6

TOOLS SUGGESTED FOR INSTALLATION (NOT PROVIDED)..............................................6

MATERIALS REQUIRED FOR INSTALLATION ....................................................................7

APPLICABLE ELECTRICAL SYSTEMS................................................................................8

220/240V Single Phase (North America).....................................................................8

208V 3-Phase Wye Connection (North America)..........................................................8

240V 3-Phase Delta Connection (North America) with Center Tap on One Leg ..............9

230V Above Ground (Europe)

230V Single Phase..................................................................................................10

ELECTRICAL REQUIREMENTS FOR BATTERY CHARGING................................................11

AMPERAGE AND BREAKER PARAMETERS ......................................................................12

STANDARD INSTALLATION ..........................................................................................14

EVSE POWER AND STATUS LED INDICATIONS ..............................................................24

TROUBLESHOOTING ...................................................................................................25

Ground Fault Circuit Interrupt (GFCI) Tripped ...........................................................26

Missing Ground ......................................................................................................26

LIMITED WARRANTY ...................................................................................................27

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

INSTALLATION SAFETY

SAVE THESE IMPORTANT SAFETY INSTRUCTIONS.

This guide contains important instructions that must be followed during the installation of the electric ve-

hicle supply equipment (EVSE). All instructions should be carefully read before installation of the EVSE.

WARNING: Turn OFF the circuit breaker

at the service or distribution panel before

performing any electrical work or repairs.

WARNING: The EVSE should be installed by

a licensed electrician in accordance with all

local electrical codes, ordinances, and all

authorities having jurisdiction.

WARNING: Do not install the EVSE near

ammable, explosive, or combustible

materials. Do not locate or store ammable,

explosive, or combustible materials near the

EVSE.

WARNING: Improper installation of the

EVSE can result in personal injury or

product damage.

WARNING: This EVSE installation guide

is not a substitute for electrical safety

precautions.

WARNING: Use this EVSE within the

specied operating parameters. Failure to

do so may result in injury or death.

WARNING: Locate and install this EVSE in

a location where the charge cable will not

be stepped on, tripped over, or subject to

damage or stress.

WARNING: The EVSE must be connected to a

grounded, metal, permanent wiring system,

or an equipment-grounding conductor

must be run with the circuit conductors

and connected to the equipment grounding

terminal on the EVSE.

CAUTION: Incorrect installation of the EVSE

can result in damage to the vehicle’s battery

and to the EVSE itself. These damages will void

the warranty for the vehicle and the EVSE.

CAUTION: Do not operate the EVSE in

temperatures beyond its operating range of

-40°F to +122°F (-40°C to +50°C).

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

INSTALLATION CONTENTS: BOLLARD AND EVSE (EL-50650-XXXX)

Power Xpress EVSE (EL-50600-300) for Bollard Charge Station x2

EVSE (including attached cable with strain

relief and grommet, input/output decals, ag

tag, and vehicle coupler)

POWER

STATUS

RESET

1 Decal and cover kit

1 Cable-management hook

1 Power Xpress Bollard Charge Station Installation Guide

1 Power Xpress EVSE User Manual

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

Bollard and Hardware (EL-50600-500)

1Bollard (including upper and lower plastic

covers)

4Cable-management retaining screws (pre-

installed)

1Locating set screw (plastic bag attached to bol-

lard)

1 Base cover

TOOLS SUGGESTED FOR INSTALLATION (NOT PROVIDED)

Tape measure Wire cutters

2-ft Level Wire stripper

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

Pencil Nonmetallic wire stripper

Power hammer drill Masonry drill bit set

Small at-blade screwdriver Needle-nose pliers

7/16in

7/16-in. Open-end wrench Expandable pliers

1/2-in. Ratchet and sockets Torque wrench

MATERIALS REQUIRED FOR INSTALLATION

SOOW or SOW 8/3

Serice Cord - 16’ Single gang junction box

Cable grips x4 Wire

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

APPLICABLE ELECTRICAL SYSTEMS

IMPORTANT: The on-site service connection must

be properly identied before installation of the

EVSE. If you are unsure of the available service

connection, consult the local utility company or

contact Bosch at 1-877-805-EVSE (3873).

NOTE: The L1, L2, and ground outputs (H, N for

Europe) in the following illustrations corre-

spond to the inputs on the EVSE.

NOTE: For the (earth) ground connection, always

connect the neutral at the service panel to

earth ground. Ground fault protection is not

possible unless the neutral (center tap on

the service transformer) is connected to an

earth ground.

220/240V Single Phase (North America)

NEUTRAL

(NOT USED)

120V

240V

Figure 1. 220/240V Single Phase

WARNING: The EVSE is a single-phase

device. Do not connect all three phases

of a 3-phase feed. Only three wires are

connected, take care that the service

transformer secondary connection is

known, and the three wires from the

main-panel circuit breaker are correctly

connected and labeled.

208V 3-Phase Wye Connection (North

America)

Any two of the legs can be used to provide 208V to the

EVSE with a Wye-connected secondary. For example,

L1 and L2, or L1 and L3, or L2 and L3. Reference the

wiring diagram below.

L3 (NOT USED)

120V

NEUTRAL

(NOT USED)

120V

GND

Figure 2. 208V 3-Phase Wye Connection

NOTE: A current-carrying neutral is not required for the

EVSE for 208V connections.

WARNING: The EVSE must be installed by a

licensed electrician and in accordance with

all local electrical codes, ordinances, and all

authorities having jurisdiction.

WARNING: Do not install the EVSE near

ammable, explosive, or combustible

materials. Do not locate or store ammable,

explosive, or combustible materials near the

EVSE.

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

NOTE: The third line (L3 on the illustration of the

delta) is 208V, with respect to the neutral,

and is sometimes referred to as a “stinger.”

WARNING: Do not use this third line.

NOTE: The two used phases must each measure

120V to neutral or ground.

NOTE: Consult the utility company or the trans-

former manufacturer’s literature to verify

that the single leg can supply the required

power.

NOTE: The EVSE will only operate properly if it de-

tects the presence of a ground wire con-

nected to a neutral point on the transformer

secondary.

WARNING: Do not use a 3-phase delta-

connected transformer secondary

without a center tap on one leg and/or

without a neutral point available for the

required ground connection.

240V 3-Phase Delta Connection (North

America) with Center Tap on One Leg

One leg must be center-tapped, and only the two

phases on either side of the center tap can be used

with the delta connection.

L3 (NOT USED)

CENTER TAP

120V

NEUTRAL

(NOT USED)

240V

GND

Figure 3. 240V 3-Phase Delta Connection

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Power Xpress™ Dual Bollard Charge Station

Installation Guide

576414 Rev. A

230V Above Ground (Europe)

230V Single Phase

LINE (H)

230VAC

NEUTRAL (N)

EARTH

Figure 4. 230V Single Phase

WARNING: The EVSE is a single-phase

device. When connecting the line and

neutral wires, take care that the service

transformer secondary connection is

known, and the wires from the main

circuit breaker panel are correctly

connected and labeled. The following

service connections are primarily used in

Europe and Australia (sometimes known

as “TT Power Grid”). Please reference

the following diagram. The line, neutral,

and earth outputs on the illustration

correspond to the inputs on the EVSE.

WARNING: The line connection must

measure 230V RMS to neutral. Earth must

also be connected to the EVSE.

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