Bosch Rexroth VAM 10.1 Technisches Handbuch

Rexroth IndraControl VCP 20

Industrial

Hydraulics

Electric Drives

and Controls

Linear Motion and

Assembly Technologies Pneumatics

Service

Automation

Mobile

Hydraulics

Rexroth VAM 10.1

Rexroth VAM 40.1

R911306781

Edition 02

Project Planning Manual

About this Documentation VAM 10.1 / VAM 40.1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

Rexroth VAM 10.1

Rexroth VAM 40.1

Project Planning Manual

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

Document Number, 120-2100-B365-02/EN

This documentation describes the machine operator panels VAM 10.1

and VAM 40.1.

Description Release

Date

Notes

120-2100-B365-02/EN 02/05 First English Edition



2005 Bosch Rexroth AG

Copying this document, giving it to others and the use or communication

of the contents thereof without express authority, are forbidden. Offenders

are liable for the payment of damages. All rights are reserved in the event

of the grant of a patent or the registration of a utility model or design

(DIN 34-1).

The specified data is for product description purposes only and may not

be deemed to be guaranteed unless expressly confirmed in the contract.

All rights are reserved with respect to the content of this documentation

and the availability of the product.

Bosch Rexroth AG

Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main

Telephone +49 (0)93 52/40-0 •Tx 68 94 21 •Fax +49 (0)93 52/40-48 85

http://www.boschrexroth.com/

Dept. BRC/EPY (NH)

This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

Document Typecode

Internal File Reference

Purpose of Documentation

Record of Revisions

Validity

Published by

Note

VAM 10.1 / VAM 40.1 Contents I

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

Contents

1 System Presentation 1-1

1.1 Brief Description ........................................................................................................................... 1-1

1.2 Machine Operator Panel VAM 10.1..............................................................................................1-1

1.3 Machine Operator Panel VAM 40.1..............................................................................................1-2

1.4 Use of the Machine Operator Panels in Residential Areas .......................................................... 1-2

2 Important Directions for Use 2-1

2.1 Appropriate Use............................................................................................................................ 2-1

Introduction .............................................................................................................................. 2-1

Areas of Use and Application .................................................................................................. 2-2

2.2 Inappropriate Use ......................................................................................................................... 2-2

3 Safety Instructions for Electric Drives and Controls 3-1

3.1 Introduction ................................................................................................................................... 3-1

3.2 Explanations ................................................................................................................................. 3-1

3.3 Hazards by Improper Use............................................................................................................. 3-2

3.4 General Information ...................................................................................................................... 3-3

3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5

3.7 Protection Against Dangerous Movements .................................................................................. 3-6

3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and

Mounting ....................................................................................................................................... 3-7

3.9 Protection Against Contact with Hot Parts....................................................................................3-8

3.10 Protection During Handling and Mounting.................................................................................... 3-8

3.11 Battery Safety ............................................................................................................................... 3-9

3.12 Protection Against Pressurized Systems......................................................................................3-9

4 Technical Data 4-1

4.1 Basic Device ................................................................................................................................. 4-1

4.2 Key Switch .................................................................................................................................... 4-2

4.3 Machine Pushbutton and E-STOP ............................................................................................... 4-3

4.4 Ambient Conditions....................................................................................................................... 4-3

4.5 Used Standards ............................................................................................................................ 4-4

4.6 Compatibility Test ......................................................................................................................... 4-4

II Contents VAM 10.1 / VAM 40.1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

5 Dimensions 5-1

5.1 Housing Dimensions..................................................................................................................... 5-1

Housing Dimensions VAM 10.1, Front, Side and Top View.................................................... 5-1

Housing Dimensions VAM 10.1, Rear View ............................................................................ 5-1

Housing Dimensions VAM 40.1, Front, Side and Top View.................................................... 5-2

Housing Dimensions VAM 40.1, Rear View ............................................................................ 5-2

5.2 Installation..................................................................................................................................... 5-3

Installation Notes ..................................................................................................................... 5-3

Mounting Cut-Out .................................................................................................................... 5-3

Mounting Dimensions VAM 10.1 ............................................................................................. 5-4

Mounting Dimensions VAM 40.1 ............................................................................................. 5-4

6 Module Layout 1

6.1 General Information ..........................................................................................................................1

Labeling Templates for Slide-In Strips ........................................................................................1

6.2 Basic Device .....................................................................................................................................1

E-STOP and Key Switch .............................................................................................................2

Keypads.......................................................................................................................................2

Override Rotary Switch................................................................................................................3

6.3 Modules ............................................................................................................................................4

Quick STOP Module....................................................................................................................4

Further Modules...........................................................................................................................4

7 Interfaces 7-1

7.1 Connector Panel ........................................................................................................................... 7-1

7.2 Protective Earth Terminal ............................................................................................................. 7-1

7.3 Current and Voltage Supply (X10)................................................................................................ 7-2

7.4 Field Bus Interface PROFIBUS DP (X71) .................................................................................... 7-3

General Information................................................................................................................. 7-3

Pin Assignment........................................................................................................................ 7-3

7.5 Digital 24 V Inputs and Outputs (X21, X22, X11) ......................................................................... 7-4

Pin Assignment (3 x 8-Pin Weidmüller Connector (3.5 Grid))................................................. 7-4

Characteristics of Digital Inputs...............................................................................................7-5

Characteristics of Digital Outputs ............................................................................................ 7-5

7.6 Connection for External Hand-Held Terminal (X81)..................................................................... 7-5

7.7 Connection for Internal Handwheel (X82) .................................................................................... 7-7

8 Commissioning 8-1

8.1 GSD File ....................................................................................................................................... 8-1

8.2 PROFIBUS DP Address Settings .................................................................................................8-2

8.3 Baud Rate Setting......................................................................................................................... 8-3

8.4 Status Displays ............................................................................................................................. 8-3

VAM 10.1 / VAM 40.1 Contents III

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

8.5 Address Assignment..................................................................................................................... 8-6

Keypads................................................................................................................................... 8-6

Override Rotary Switch............................................................................................................ 8-7

Digital 24 V Inputs and Outputs............................................................................................... 8-8

External Hand-Held Terminal .................................................................................................. 8-8

Internal Handwheel.................................................................................................................. 8-8

8.6 Configuration Specification........................................................................................................... 8-9

VAM 10.1-PB-NA-TA-TA-VB-1608-NN ................................................................................... 8-9

VAM 40.1-PB-NA-TA-TA-VB-1608-NN ................................................................................... 8-9

8.7 Exemplary Configuration with IndraLogic................................................................................... 8-10

9 Ordering Information 9-1

9.1 Type Code .................................................................................................................................... 9-1

9.2 Accessories .................................................................................................................................. 9-3

10 List of Figures 10-1

11 Service & Support 11-1

11.1 Helpdesk..................................................................................................................................... 11-1

11.2 Service-Hotline ........................................................................................................................... 11-1

11.3 Internet........................................................................................................................................ 11-1

11.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 11-1

11.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 11-2

IV Contents VAM 10.1 / VAM 40.1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

VAM 10.1 / VAM 40.1 System Presentation 1-1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

1 System Presentation

1.1 Brief Description

Machine operator panels complete machine operator terminals and are

used to select the operating modes as well as to operate the machine

manually. Thus, they contain the necessary operating elements, e. g.,

keys with LED displays, rotary switches for feed and spindle override, E-

STOP pushbuttons, key switches and machine pushbuttons.

The machine operator panels VAM 10.1 and VAM 40.1 have been

specially designed for the use in combination with the operator terminals

BTV 16 and BTV 40 and are adapted to the design of the operator

terminals. Thereby, the width of the VAM 10.1 corresponds to the width of

the BTV 16 and the width of the VAM 40.1 is equal to the width of the

BTV 40.

VAM-type devices are machine operator panels for CNC machines with

PROFIBUS connection.

1.2 Machine Operator Panel VAM 10.1

The VAM 10.1 is the compact variant of the VAM-Type devices. The

machine operator panel VAM 10.1 is equipped with an E-STOP

pushbutton, a 4-stage key switch, two keypads each including 15 keys,

that might be labeled and programmed according to the system

requirements, and with two override rotary switches for feed and spindle.

Additionally, on the rear side the following components are available:

•25-pin connector to connect a hand-held terminal

•6-pin connector to connect a handwheel

•16 digital 24 V inputs

•8 digital 24 V outputs

VAM_10.FH9

Fig. 1-1: Front view VAM 10.1

1-2 System Presentation VAM 10.1 / VAM 40.1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

1.3 Machine Operator Panel VAM 40.1

In addition to the components of the VAM 10.1 the VAM 40.1 provides as

partly modular variant a flexible fifth module slot. Initially, as default

variant for the fifth module slot a preconfigured module with two machine

pushbuttons (white lit and red unlit) is provided. Optionally, the fifth

module slot can also be equipped with e. g., a blind plate or a handwheel

module (at present, not yet available).

VAM_40.FH9

Fig. 1-2: Front view VAM 40.1

1.4 Use of the Machine Operator Panels in Residential Areas

Systems with VAM 10.1-type and VAM 40.1-type machine operator

panels used in residential areas (housing, business and commercial

areas as well as small-sized enterprises) require a single approval by an

authority or a testing agency. In Germany, such single approvals are

issued by the “Regulierungsbehörde für Telekommunikation und Post

(RegTP)”(German Regulatory Authority for Telecommunications and

Posts).

VAM 10.1 / VAM 40.1 Important Directions for Use 2-1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

2 Important Directions for Use

2.1 Appropriate Use

Introduction

Bosch Rexroth products represent state-of-the-art developments and

manufacturing. They are tested prior to delivery to ensure operating safety

and reliability.

The products may only be used in the manner that is defined as

appropriate. If they are used in an inappropriate manner, then situations

can develop that may lead to property damage or injury to personnel.

Note: Bosch Rexroth, as manufacturer, is not liable for any damages

resulting from inappropriate use. In such cases, the guarantee

and the right to payment of damages resulting from

inappropriate use are forfeited. The user alone carries all

responsibility of the risks.

Before using Bosch Rexroth products, make sure that all the pre-

requisites for appropriate use of the products are satisfied:

•Personnel that in any way, shape or form uses our products must first

read and understand the relevant safety instructions and be familiar

with appropriate use.

•If the product takes the form of hardware, then they must remain in

their original state, in other words, no structural changes are

permitted. It is not permitted to decompile software products or alter

source codes.

•Do not mount damaged or faulty products or use them in operation.

•Make sure that the products have been installed in the manner

described in the relevant documentation.

2-2 Important Directions for Use VAM 10.1 / VAM 40.1

DOK-SUPPL*-VAM*10/40**-PR02-EN-P

Areas of Use and Application

VAM-type operating devices of Bosch Rexroth are machine operator

panels configurable with modules, that can be ordered according to the

requirements of the respective project. Their purpose is to operate control

units at a machine.

Note: The machine operator panels VAM 10.1 and VAM 40.1 may

only be used with the accessories and parts specified in this

document. If a component has not been specifically named,

then it may not be either mounted or connected. The same

applies to cables and lines.

Operation is only permitted in the specified configurations and

combinations of components using the software and firmware

as specified in the relevant function descriptions.

The machine operator panels VAM 10.1 and VAM 40.1 are designed for

control tasks.

Typical applications of the VAM 10.1 / VAM 40.1 are:

•Lathes,

•Milling machines,

•Machining centers.

The machine operator panels VAM 10.1 and VAM 40.1 may only be

operated under the assembly, installation and ambient conditions as

described here (temperature, system of protection, humidity, EMC

requirements, etc.) and in the position specified.

2.2 Inappropriate Use

Using machine operator panels VAM 10.1 and VAM 40.1 outside of the

above-referenced areas of application or under operating conditions other

than described in the document and the technical data specified is

defined as “inappropriate use".

The machine operator panels VAM 10.1 and VAM 40.1 may not be used,

•they are subject to operating conditions that do not meet the above

specified ambient conditions. This includes, for example, operation

under water, in the case of extreme temperature fluctuations or

extremely high maximum temperatures or if

•Bosch Rexroth has not specifically released them for that intended

purpose. Please note the specifications outlined in the general Safety

Guidelines!

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