Bosch Rexroth IndraControl XFE 01.1 Series Bedienungsanleitung

IndraControl

XFE 01.1

Extension Modules Proﬁbus, RT-Ethernet, Sercos, CAN

Operating Manual

R911345570, Edition 06

distribution, as well as in the event of applications for industrial property rights.

Liability

The specified data is intended for product description purposes only and shall not be

deemed to be a guaranteed characteristic unless expressly stipulated in the contract.

All rights are reserved with respect to the content of this documentation and the

availability of the product.

DOK-CONTRL-XFE**EXTMOD-IT06-EN-P

DC-AE/EPI5 (MaKo/MePe)

b974777df26ff0910a347e820d4a3d27, 1, en_US

3 / 36

IndraControl XFE 01.1

Bosch Rexroth AG

R911345570, Edition 06

Table of contents

1 About this documentation 5

1.1 Change record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Overview on target groups and product phases. . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Customer feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Product identiﬁcation and scope of delivery 7

2.1 Product identiﬁcation and type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Using safety instructions 8

3.1 Structure of the safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Explaining signal words and the safety alert symbol. . . . . . . . . . . . . . . . . . . . . 8

3.3 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Intended use 9

5 Spare parts, accessories and wear parts 9

5.1 Power connectors, 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.2 Connector set for the CAN module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.3 Bus base module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.4 End clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.5 Wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6Ambient conditions 10

7Technical data 11

7.1 General technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7.2 Voltage supply and current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7.2.1 Electrical isolation and isolation of the voltage ranges. . . . . . . . . . . 12

8Standards 12

8.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8.2 Standards used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8.3 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8.3.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8.4 UL/CSA certiﬁed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8.5 Marine and offshore certiﬁcation (XFE01.1-FB-03, XFE01.1-FB-20). . . . . . 14

9Interfaces of the XFE modules 14

Table of contents

4 / 36

IndraControl XFE 01.1

Bosch Rexroth AG

R911345570, Edition 06

10 Mounting, dismounting and electric installation 16

10.1 Housing dimensions of the XFE module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10.2 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

10.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10.3.1 Mounting extension bus base modules. . . . . . . . . . . . . . . . . . . . . . . 19

10.4 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10.4.1 Removing extension module from top-hat rail. . . . . . . . . . . . . . . . . . 20

10.5 Electric installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10.5.1 General hazard warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10.5.2 External power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10.5.3 Voltage supply for the control and for the extension modules . . . . . 23

10.5.4 24 V voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

11 Commissioning 24

11.1 Commissioning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

11.2 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

12 Device description 25

12.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12.2 LEDs on extension modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12.3 LEDs on the XD1 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

13 Error causes and troubleshooting 27

13.1 Error messages of the status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

13.1.1 Error cases after commissioning the CAN module. . . . . . . . . . . . . . 28

14 Maintenance 29

14.1 General maintenance information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

14.2 Scheduled maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

15 Ordering information 30

15.1 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

15.2 Accessories and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

16 Disposal 31

16.1 Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

16.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

17 Service and support 32

Index 33

5 / 36

IndraControl XFE 01.1

Overview on target groups and product phases

Bosch Rexroth AG

R911345570, Edition 06

1 About this documentation

1.1 Change record

Table 1: Editions of this documentation

Edition Release

date

Note

01 2014-10 First edition

02 2016-08 CAN modules and Sercos modules supplemented

03 2016-10 Corrections

04 2017-02 Explosion protection notes and type plate supplemented

05 2019-06 Standards and warning instructions modiﬁed for UL, explosion protection notes

removed

06 2021-08 Description of the LEDs "SF" and "BF" supplemented for the RT-Ethernet module

1.2 Overview on target groups and product phases

In the following illustration, the framed activities, product phases and target groups refer to the present

documentation.

Example: In the product phase “Mounting (assembly/installation)”, the target group “Mechanic/electri-

cian” can execute the activity “install” using this documentation.

Presales Aftersales

Selection Mounting

(assembly/installation)

Engineering

Commissioning

Operation

Decommissioning

Product

phases

Target

groups

Activities

Design engineer

Programmer

Technologist

Process

specialist

Select

Prepare

Design

Construct

Mechanic/

electrician

Unpack

Mount

Install

Programmer

Commissioning engineer

Parameterize

Program

Configure

Simulate

Technologist

Process specialist

Optimize

Test

Machine

operator

Maintenance

technician

Service

Operate

Maintain

Remove

faults

Create the

NC program

Mechanic/

electrician

Disposal company

Dismount

Dispose

Fig. 1: Assigning the present documentation to the target groups, product phases and activities of the

target group

About this documentation

6 / 36

IndraControl XFE 01.1

Customer feedback

Bosch Rexroth AG

R911345570, Edition 06

This document instructs the technical staff of the machine manufacturer on how to safely perform the

mechanical and electrical installation and on how to commission the device.

Required qualiﬁcation: Individual who is able to assess the tasks assigned and to identify possible

safety risks owing to qualiﬁcation in the subject, knowledge and experience. The individual should also

be familiar with the standards and regulations.

1.3 Scope

This document is valid for all variants of the modules, whose type code starts with: XFE01.1-FB ...

The type code speciﬁcations are located on the type plate of the module. Also refer to ⮫ Chapter 2.1

“ Product identiﬁcation and type plate ” on page 7.

1.4 Related documents

Table 2: Related documents

Title Part number and document type

IndraControl XM21, XM22

Controls

⮫ R911340667

Operating Instructions

IndraControl XM42

Controls

⮫ R911345566

Operating Instructions

For related documents, go to the Rexroth Media Directory at ⮫ http://www.boschrexroth.com and

enter the speciﬁed part number.

1.5 Customer feedback

Customer requests, comments or suggestions for improvement are of great importance. Please email

your feedback on the documentations to⮫ Feedback.Documentation@boschrexroth.de. Directly insert

comments into the electronic PDF document and send the PDF ﬁle to Bosch Rexroth.

7 / 36

IndraControl XFE 01.1

Product identiﬁcation and type plate

Bosch Rexroth AG

R911345570, Edition 06

2 Product identiﬁcation and scope of delivery

2.1 Product identiﬁcation and type plate

Functional

Safety

Type

Approved

CERTIFIED www.tuv.com

ID 10000000000

IndraControl XFE

"IND.CONT.EQ"

32FB

I-V-C-B-T-V

Made in Germany

FW: 101

Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2

DE-97816 Lohr Hotline: +49 9352 405060

14 N0.6 A

15 DC 24 V

MNR: R911172531

-AA0

FI: 001

7260

6 7

S N : 7260007123456BC

8 9

FD: 12W16

Rexroth

16 channels

Wire Range 24-16

2700729

Fig. 2: Exemplary type plate

1 Word mark

2 Part number

3 Device name

4 State of revision

5 Functional index

6 Plant number

7 Serial number

8 Serial number as barcode

9 Manufacturing date (yyWww)

10 CE conformity marking

11 Company address

12 Underwriters Laboratories Inc. mark

13 Check digit

14 Nominal current

15 Nominal voltage

16 Manufacturing country

17 Software release

18 QR code

Product identiﬁcation and scope of delivery

8 / 36

IndraControl XFE 01.1

Explaining signal words and the safety alert symbol

Bosch Rexroth AG

R911345570, Edition 06

2.2 Scope of delivery

•Extension module

•Bus base

•24 V power connector XA-CN01

•Safety instructions

3 Using safety instructions

3.1 Structure of the safety instructions

The safety instructions are structured as follows:

Burns and chemical burns due to wrong

battery treatment!

CAUTION

Safety alert symbol

Signal word

Avoiding danger

Do not open the batteries and do not heat them over 80 °C.

Consequences and

source of danger

Fig. 3: Structure of the safety instructions

3.2 Explaining signal words and the safety alert symbol

The safety instructions in this documentation contain speciﬁc signal words (danger, warning, caution,

notice) and, if necessary, a safety alert symbol (according to ANSI Z535.6-2006).

The signal word draws attention to the safety instruction and indicates the risk potential.

The signal graphics (warning triangle with exclamation mark), added in front of the signal words

Danger, Warning and Caution refer to hazards to inidividuals.

DANGER In case of non-compliance with this safety instruction, death or serious injury

will occur.

WARNING In case of non-compliance with this safety instruction, death or serious injury

can occur.

CAUTION In case of non-compliance with this safety instruction, minor or moderate

injury can occur.

NOTICE In case of non-compliance with this safety instruction, material damage can

occur.

9 / 36

IndraControl XFE 01.1

Bus base module

Bosch Rexroth AG

R911345570, Edition 06

3.3 Symbols used

This is a tip.

4 Intended use

NOTICE Risk of damaging the device if not expressly stated accessories, mounting

parts and other components, cables, lines, software and ﬁrmware are used.

The extension modules may exclusively be used with the accessories and

add-on components speciﬁed in this documentation. Components that are

not expressly mentioned must neither be attached nor connected. The same

applies to cables and lines.

Only to be operated with the component conﬁgurations and combinations

expressly deﬁned and with the software and ﬁrmware speciﬁed in the corre-

sponding functional description.

The extension modules can be used for complex connections to controls that cannot be operated at the

S20 bus, such as interface modules to Proﬁnet, Proﬁbus, CAN and Sercos or Safety connection.

The extension modules may only be operated under the mounting and installation conditions, the

position, and the speciﬁed ambient conditions (temperature, degree of protection, humidity, EMC etc.)

speciﬁed in the related documentation.

5 Spare parts, accessories and wear parts

5.1 Power connectors, 24 V

Ordering code Part number Description

XA-CN01 R911173741 24 V plug

5.2 Connector set for the CAN module

Ordering code Part number Description

S20-CNS 2S-O/D/UI/E1/E2 R911173804 Connector set for the 24 V module and the CAN module

5.3 Bus base module

Ordering code Part number Description

XA-BS11 R911173772 Bus base module for extension modules

Spare parts, accessories and wear parts

10 / 36

IndraControl XFE 01.1

Bosch Rexroth AG

R911345570, Edition 06

5.4 End clamp

Table 3: End clamps

Ordering code Part number Description

SUP-M01-ENDHALTER R911170685 2 pieces of snap-on end brackets for 35 mm NS

35/7.5 or NS 35/15 carrier plate; width: 9.5 mm

5.5 Wear parts

There are no wear parts in the extension modules.

6Ambient conditions

Table 4: Ambient conditions

Area of application Only in interior spaces

Ambient temperature during operation Up to 2000 m:

-25 °C to +60 °C

2000 m to 3000 m:

-25 °C to +55 °C

Ambient temperature during storage and transport -40 °C to +85 °C

Permitted air humidity 5 % to 95 % acc. to DIN EN 61131-2

Condensation not allowed

Mechanical strength①Vibration stress

•Oscillations, sinusoidal in all three axes acc. to

DIN EN 60068-2-6

5-9 Hz with an amplitude of 3.5 mm

9-150 Hz with 5 g peak acceleration

•Broadband noise acc. to DIN EN 60068-2-64

5-20-150 Hz with 0.572 g, 5 h per axis

Shock stress: Shock resistance in all three axes

acc. to DIN EN 60068-2-27

11 ms semi-sinusoidal 30 g

Overvoltage category 2

Contamination level 2

Degree of protection IP20 acc. to DIN EN 60 529

Protection class III, DIN EN 61010-2-201

①The vibration stress speciﬁcations assume the use of industrial-suited RJ45 plug connec-

tions. The “Industrial RJ45 plug” of the company Yamaichi is recommended (Y-ConPlug-41).

The cables are available as accessories (RKB0020). To avoid vibration, secure the cables at

a short distance (< 20 cm).

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