Bosch Rexroth CS 106 Benutzerhandbuch

CS 106

Proportional Paddle Joystick Controller

Setup Manual

Table of Contents

1LAYOUT ......................................................................................................................... 2

2PANEL CONTROLS.......................................................................................................2

3PROGRAM MODE..........................................................................................................3

4SETTING TRIM VALUES ............................................................................................... 3

5SETTING PARK / EMERGENCY VALUES.................................................................... 3

6FAULT MESSAGES....................................................................................................... 4

7CABLE CONNECTIONS ................................................................................................ 5

8MOUNTING OPTIONS ...................................................................................................6

Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and

reserves the right to make changes at any time, without notice or obligation, to any of the information contained in

this piece of literature.

Please check for updates at: www.boschrexroth.ca/compu-spread

1LAYOUT

The CS 106 is a customized proportional controller utilizing single axis paddles or 1 to 3 axis

joysticks. All outputs can have minimum and maximum trim values to provide precise hydraulic

control. Configurable Park set points allow multiple outputs to be activated at the same time to

provide an emergency raise or convenient stow option. Shrouds and output interlocks are

available to comply with safety standards. The controller has on-board diagnostics to indicate

fault conditions and to localize the problem. Custom auxiliary rocker switches are also available.

2 PANEL CONTROLS

Power switch – Powers up the

proportional electronics (Aux switches

are powered separately)

Diagnostic Indicator – Visually indicates

programming and fault conditions through a

series of diagnostic flashes. An internal

buzzer is also included to communicate

status and faults.

Paddle / Joystick – Sends a precision

signal to the valve drivers to allow

proportional feathering.

Program Key Switch – Sets the unit into

program mode.

Min / Max Trim Switch – used in program

mode to set the minimum and maximum

operational range of Paddle / Joystick

Function.

Park button – Can be configured to

activate multiple functions

simultaneously when the switch is

momentarily pushed

Proportional Joystick /

Paddle Actuators

Park

(emergency)

Button

Diagnostic

Indicator

Program

Key switch

Min/Max

Trim switch

Power

Switch

Auxiliary function

rocker switches

Deadman Interlock

button (Required as per

local regulations)

3 PROGRAM MODE

Program mode is used to set min and max trim values for Paddle / Joystick functions and to set

Park / Emergency function. Paddles / Joystick functions will have full range of hydraulic output

and Deadman button is not required while in program mode.

To enter Program mode:

1. Insert program key.

2. Turn the program key ¼ turn clockwise.

3. The diagnostic indicator will turn green and there will be an audible beep.

4 SETTING TRIM VALUES

Each Paddle / Joystick function direction can be set to have a custom minimum and maximum

trim settings in program mode. To set the minimum and maximum trim value for each

direction:

1. Move the Paddle / Joystick in the desired direction to the preferred

minimum hydraulic output.

2. While holding the position press the lower portion of the trim switch (MIN) to

set the minimum value.

3. Move the Paddle / Joystick in the desired direction to the preferred

maximum hydraulic output.

4. While holding the position press the upper portion of the trim switch (MAX)

to set the maximum value.

5. Repeat steps 1 to 4 for all Paddle / Joystick function directions as required.

Minimum trim values cannot be set above maximum trim values. If the minimum trim

value is set higher than the maximum trim value, there will be an audible beep and the

diagnostic indicator will flash red together three times, repeating until the minimum is set lower

than the maximum. Trim Values will not be saved until the error is corrected.

Setting Trim Values to Default

In program mode, hold the upper portion of the trim switch until three audible beeps are heard

(to warn that trim values will be set to defaults), followed by one long beep to indicate trim values

have been set to default. Trim values will be set to default minimum (800mA) and maximum

(1800mA) trim values.

5 SETTING PARK / EMERGENCY VALUES

Each Paddle / Joystick function can have one direction set to activate when the Park button is

pushed. A maximum hydraulic output value can be set for each desired direction. To set the

Park:

1. Move the Paddle / Joystick in the desired direction to the

preferred maximum hydraulic park output value.

2. While holding the position press the park button to set the

maximum park value.

3. Repeat for any other desired park directions

CLEARING PARK / EMERGENCY VALUES

In program mode with all Paddle / Joystick functions at neutral positions, hold park button until

three audible beeps are heard (to warn that park values will be cleared), followed by one long

beep to indicate all park values have been cleared.

6 DIAGNOSTIC FAULT MESSAGES

By default, diagnostic messages are disabled (Diagnostic messages were always enabled on

firmware version 13 and below). Diagnostic messages are enabled after you have entered

program mode. Diagnostic messages will remain enabled until the CS-106 is rebooted.

Diagnostic fault messages provide visual feedback on the programming and fault conditions by

a series of flashes of the diagnostic indicator. The buzzer will indicate the start of an error

message sequence.

Power Fault: In the event of a power fault when the controllers supply voltage is below 10v the

controller will indicate with:

One Beep following by 3 red flashes.

Channel Fault: Channel Faults are indicated by two sets of red flashes separate by one green

flash. The first set of flashes will define the channel that is affected:

1 FlashChannel #1 Output on 1A and 1B

2 Flashes Channel #2 Output on 2A and 2B

3 Flashes Channel #3 Output on 3A and 3B

4 Flashes Channel #4 Output on 4A and 4B

5 Flashes Channel #5 Output on 5A and 5B

6 Flashes Channel #6 Output on 6A and 6B

7 Flashes Channel #7 Output on 7A and 7B

The second set of red flashes after the green flash indicate:

1 Flash Paddle / Joystick actuator input out of range or non-neutral.

2 Flashes PWM fault. Coil / cable open/disconnected or short

Trim Switch Fault: If the Trim switch is defective and faulted in the min or max position, it

will be indicated by:

8 red flashes 1 green flash then 1 red flash

Park Button Fault: If the Park Button is defective and faulted in the on position, it will be

indicated by:

9 fast flashes 1 green flash then 1 red flash

Trim Values Fault: If minimum value is set above maximum value, it will be

indicated by:

Beep and Flash Red together 3 Times

Fault Messages Reference Label: All CS-106 include a

Fault Messages reference label on the back of the console for

quick field diagnostics.

SILENCING THE BUZZER

The buzzer can be disabled in operation mode, with only the diagnostic indicator to alert

faults.

Disable the buzzer:While in operation mode hold the lower portion of the trim switch until

three audible beeps are heard (to warn that the buzzer will be disabled), followed by one long

beep to indicate the buzzer is disabled.

Enable the buzzer: While in operation mode hold the upper portion of the trim switch until

three audible beeps are heard (to warn that buzzer will be enabled), followed by one long

beep to indicate the buzzer is enabled.

7 CABLE CONNECTIONS

Refer to the Order Specific Documentation for custom functionality of each console.

10 Amp AGC fuse

8 MOUNTING OPTIONS

The three available mounting options are:

1 -RAM ball

2 -Pedestal tube

3 – Armrest

4x 10-32 bolts

from the

bottom fasten

the armrest

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