Bradley Express MG Series Bedienungsanleitung

P.O. Box 309, Menomonee Falls, WI 53052-0309

Phone: 1-800-BRADLEY Fax: 262-253-4161

www.bradleycorp.com

Installation

215-1323 Rev. P; EN 07-814

Page 1 of 14 12/10/07

MG-3/AST4

Express® Lavatory

System - MG Series

with Pushbutton

Air Valve

Table of Contents

Pre-Installation Information ...................2

Dimensions..................................3

Supplies Required ...........................3

Rough-Ins ...................................4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–8

Components. . . . . . . . . . . . . . . . . . . . . . . . . .9–10

Cleaning and Maintenance . . . . . . . . . . . . .11–12

Check Valve Troubleshooting . . . . . . . . . . . . . . .12

Metering Air Valve Troubleshooting . . . . . . . . . .13

Thermostatic Mixing Valve Troubleshooting . . . .14

•

MG-3/AST4 Installation

212/10/07 Bradley Corporation • 215-1323 Rev. P; EN 07-814

IMPORTANT!

Read this entire installation manual to ensure proper installation. For optional

soap dispenser, refer to Installation Instructions for Express®Lavatory System

MG-Series document 215-1585. When ﬁnished with the installation, ﬁle this manual

with the owner or maintenance department. Compliance and conformity to local

codes and ordinances is the responsibility of the installer.

Separate parts from packaging and make sure all parts are accounted for

before discarding any packaging material. If any parts are missing, do not begin

installation until you obtain the missing parts.

Make sure that all water supply lines have been ﬂushed and then completely

turned off before beginning installation. Debris in supply lines can cause valves to

malfunction.

Turn OFF electrical power to the electrical outlets, then unplug all electrical

units prior to installation. Electrical power MUST remain off until installation is

completed. After installation is complete, turn on the water supply ﬁrst, then turn

on the electrical power.

Hardware supplied by installer must be appropriate for wall construction. Wall

anchors used must have a minimum pull-out rating of 1,000 lbs. Overtightening

fasteners can damage the Terreon®material. Use caution when tightening bowl and

sprayhead fasteners.

Product warranties may be found under “Product Information” on our web site at

www.bradleycorp.com.

Installation

THIS

SIDE

Packing List

•

Installation MG-3/AST4

Bradley Corporation • 215-1323 Rev. P; EN 07-814 12/10/07 3

* Subtract 4" from all vertical dimensions for Juvenile Height Mounting.

Subtract 3.5" from all vertical dimensions for TAS Juvenile Height Mounting (grades Pre-K through 5 or 6).

Subtract 1.5" from all vertical dimensions for TAS Juvenile Height Mounting (grades 6 through 8 or 9).

Supplies Required:

• (8) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount main frame and bowl to wall (minimum pull-out rating of

1,000 lbs.)

• 1/2" NPT hot and cold supply piping and 1-1/2" NPT drain piping

• Optional: 240/208 volt or 277 volt electrical box for optional electrical tankless water heater

57"

(1445mm)

77"

(1956mm

84"

(2134mm) 72"

(1829mm)

15"

(381mm)

15"

(381mm)

30"

(762mm)

30"

(762mm)

•

22"

(559mm)

39"

(991mm)*

33-1/2"

(851mm)*

29-1/2"

(749mm)*

17-1/2"

(445mm)*

21-1/2"

(546mm)

9-1/2"

(241mm)

Dimensions

TAS

MG-3/AST4 Installation

412/10/07 Bradley Corporation • 215-1323 Rev. P; EN 07-814

1Rough-Ins

2-3/4"

(70mm)

(102mm)

FLOOR

12"

(305mm)

CENTERLINE OF FIXTURE

APPROX. DIMENSION

(102mm)

7-1/4"

(184mm)

(229mm)

CODE DESCRIPTION QTY.

A3/8" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Frame 6

B3/8" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Bowl 2

C1 1/2" NPT Hot Supply, stub out 2" from wall 1

C2 1/2" NPT Cold or Tempered Supply, stub out 2" from wall 1

D1-1/2" NPT Drain, stub out 2" from wall 1

On the bowl back, measure the distance between the 3/4" bowl mounting holes. Divide this measurement

in half. Measure and mark this dimension on the wall to the left and the right of the centerline. Install two

3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer) at locations marked.

FWater Heater Option #1: Rough in appropriate electrical supply per local code (recommended location for

240/208V electrical box [6"L x 3"W x 6"H]) 1

GWater Heater Option #2: Rough in appropriate electrical supply per local code (recommended location for

240/208V electrical box [6"L x 3"W x 6"H]) 1

H110V GFCI Protected Electrical Outlet, I.R. and touch time only 1

RIM HEIGHT * VERTICAL HEIGHT ADJUSTMENTS FIXTURE STYLE

33-1/2" None Standard Height

29-1/2" Subtract 4" Juvenile Height

32" Subtract 1-1/2" TAS, Grades 6 through 8 or 9

30" Subtract 3-1/2" TAS, Pre-K through 5 or 6

APPROX. DIMENSION

B, E

AAA

AFG

28-1/4"

(718mm)*

26"

(660mm)*

19-1/2"

(496mm)*

31-1/2"

(800mm)*

24"

(610mm)*

28"

(711mm)

28"

(711mm)

40-1/2" (1029mm) 40-1/2" (1029mm)

B, E

NOTE: The Express® Lavatory System with Pushbutton Air Valve (model MG-3/AST4) must have a rim height no higher

than 34" above finished floor to be compliant with Americans with Disabilities Act (ADA). When mounted at

33-1/2" rim height, the MG-3/AST4 Express® meets ADA, ANSI and UFAS requirements for barrier-free clearances,

reaches and controls. Always check local codes and ordinances for compliance.

Installation MG-3/AST4

Bradley Corporation • 215-1323 Rev. P; EN 07-814 12/10/07 5

2Mount the Frame

3Install the Bowl

Anchoring the frame to a wall that is not flat may cause the frame to bend,

making it difficult to reinstall the access panels. If necessary, use shims to

compensate for wall distortion.

Loosen, but do not

remove the bottom

access panel screws.

ARemove the top access panel

screws and washers and

remove the access panel.

Once you have positioned

the frame such that it is level

and flat against the wall or

shimmed, use the 3/8" bolts

and washers (6 places) to

mount the frame to the wall.

Secure the bowl to the wall

anchors with two 3/8" bolts and

washers. Do not overtighten.

Attach the bowl to the frame using the

four 1/4-20 x 1/2" pan-head screws and

washers. Do not tighten screws.

Tighten the pan-head screws. Do not overtighten.

If necessary, adjust the sprayhead body to fit

closely to the wall by adjusting the sprayhead

mounting bolts. Refer to the components

illustration for bolt locations.

MG-3/AST4 Installation

612/10/07 Bradley Corporation • 215-1323 Rev. P; EN 07-814

4a Connect the Supply — Hot and Cold Supply The letter “H” on the Vernatherm™ Mixing

Valve indicates hot water supply inlet.

WARNING:

The Vernatherm™ valve is NOT factory-preset. Upon installation, the valve temperature must be checked and

adjusted to assure delivery of safe water temperature. Water in excess of 110°F (43°C) may cause scalding.

4b Connect the Supply — Single Tempered Supply

Loosen but do not remove

the two mounting screws

holding the valve bracket

to the frame.

Slide the valve bracket up

and lift it from the frame.

Connect one end of each hose to the Vernatherm™

valve (one on the hot side, one on the cold side).

Connect the other swivel end to the stop/check

valves.

Using a thread sealer, thread the stop/check

valves onto the hot and cold wall stub-outs.

Loosen but do not remove

the two mounting screws

holding the valve bracket

to the frame.

Slide the valve bracket up

and lift it from the frame.

AConnect one end of flexible hose

to the tempered line adapter.

Connect the other swivel end to

the stop/check valve.

Using a thread sealer, thread

the stop/check valve onto the

tempered wall stub-out.

Installation MG-3/AST4

Bradley Corporation • 215-1323 Rev. P; EN 07-814 12/10/07 7

240/208 or 277 voltage is required for

electric tankless water heater. Refer

to the installation manual provided

with the water heater for further

installation information.

Hang water heater on

rear frame member to

the right of the vertical

frame member.

Connect the 1/2" flexible

hose from the hot water

outlet to the supply inlet on

the valve assembly.

Connect the 1/2" flexible

hose from the cold water

supply stub-out to the hot

water heater inlet.

6Connect Optional Electric Tankless Water Heater

2" (51mm)

REF. ONLY

Recommended Electrical

Box location

Optional Electrical Box location

5Install the Drains

To Drain

Stub-Out

MG-3/AST4 Installation

812/10/07 Bradley Corporation • 215-1323 Rev. P; EN 07-814

7Connect Supply Tubing

Loosen the compression nuts.

Push the matching color 1/8" tubes

firmly into the tube connectors until

they are fully seated.

Tighten the compression nuts by hand.

Loosen the compression nuts.

Push the sprayhead supply

tubes firmly into the tube

connectors until they are fully

seated.

Tighten the compression nuts

by hand.

Reinstall the bracket. Turn on the water supply to the Express® and check for leaks.

Push the operating buttons of each station until all the air is purged from the lines and water is flowing smoothly.

Reinstall the ccess panel.

Installation MG-3/AST4

Bradley Corporation • 215-1323 Rev. P; EN 07-814 12/10/07 9

SPRAYHEAD BODY

(PART NUMBER VARIES WITH

COLOR OF UNIT. CONTACT

YOUR LOCAL BRADLEY REP.

FOR ASSISTANCE).

BOWL

(PART NUMBER VARIES WITH

COLOR OF UNIT. CONTACT

YOUR LOCAL BRADLEY REP.

FOR ASSISTANCE).

END CAP (RIGHT)

(PART NUMBER VARIES WITH

COLOR OF UNIT. CONTACT

YOUR LOCAL BRADLEY REP.

FOR ASSISTANCE).

END CAP (LEFT)

(PART NUMBER

VARIES WITH

COLOR OF UNIT.

CONTACT YOUR

LOCAL BRADLEY

REP. FOR

ASSISTANCE).

SPRAYHEAD

MOUNTING BOLTS (3)

STAINLESS STEEL

ACCESS PANEL

186-1263.

Components

MOUNTING LOCATION

TO BOWL (5) PLACES

SPRAYHEAD

AERATOR

ASSEMBLY

S05-166

SPRAYHEAD BODY

HOUSING-FLOW

CONTROL S05-142

CONNECTOR 1/4"

TUBE 145-089

SCREW ALLEN

SOCKET #10-24

160-138

MG-3/AST4 Installation

10 12/10/07 Bradley Corporation • 215-1323 Rev. P; EN 07-814

Components Assembly

• To access air valve:

Remove access panel by removing (5) screws and finishing washers using a 5/32" Allen socket wrench.

•To remove sprayhead:

Remove (5) bolts located underside of bowl neck. Carefully remove sprayhead from bowl.

•To access aerator and pushbutton assembly:

Remove (2) screws and washers from the access plate assembly using a 1/8" Allen socket wrench. The access plate

assembly is located underneath the sprayhead at (2) places. The assembly will drop down to access the lens, housing

flow control, tube connector and pushbutton assembly.

•To remove/reassemble pushbutton assembly:

Remove one screw (P/N 160-165) from the pushbutton bracket. Hold the housing with the piston and spring together

while removing the remaining screw (P/N 160-165).

When removing screws, the housing assembly will drop down.

If the housing, piston and spring are not held together, the piston will pop out of the housing.

After the pushbutton housing is removed, remove the nut (P/N 110-115) and then the bracket (P/N 140-743) from the

pushbutton assembly. Remove the spacer (P/N 182-115) and pushbutton assembly (P/N S08-340) from the sprayhead.

To reassemble the pushbutton assembly, first insert the pushbutton into the hole in the sprayhead housing as shown

below. Slide the spacer onto the back of the pushbutton (inside the sprayhead housing) as shown. Attach the bracket

(P/N 140-743) to the pushbutton and secure into place with the nut (P/N 110-115). Insert the spring and piston into the

housing. While holding the assembly together, insert one screw (P/N 160-165) into the housing.

For ease of insertion, hold the pushbutton housing so the piston is facing the rear of the unit.

Insert the screw with housing into the bracket on the pushbutton assembly. After the first screw is inserted, rotate the

housing so that the piston is facing the front of the unit. Insert the second screw (P/N 160-165) into the bracket and

secure the housing in place.

PUSHBUTTON

ASSEMBLY

S08-340

DUCKBILL

198-010

NUT

110-115

SPACER

182-115

PISTON

119-227A

U-CAP

125-099

SCREW (2)

160-165

PUSHBUTTON

HOUSING

118-279

1/8" TUBE

CONNECTOR

169-890

SPRING

135-065

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