Brawn BGMF33 Bedienungsanleitung

BGMF-SB SERIES


OPERATION
AND
MAINTENANCE
MANUAL
SERIAL NUMBER
___________________
CUSTOMER:____________________________
SALES REP.:____________________________
BGMF-SB SERIES
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1
2
3
4
5
8
7
6
*FOR REFERENCE ONLY*
BSB
* ALL DIMENSIONS AND WEIGHTS ARE FOR REFERENCE ONLY
UNLESS THE DRAWING IS CERTIFIED.
* ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN
HEREIN IS CONFIDENTIAL AND THE PROPERTIY OF BRAWN MIXER,
INC. NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT
OUR WRITTEN PERMISSION.
REV.
DWG.
NO.
A-
MIXER MODEL
DRAWN BY:
DATE:
3389 128TH AVENUE
HOLLAND, MI 49424
PH: 616-399-5600
FAX: 616-399-3084
TK0062
LOW PRESSURE
6/26/2014
APPROVED BY:
DIMENSION AND ASSEMBLY DRAWING
©
DATE:
2014
STUFFING BOX


BGMFSB-SERIES OPERATION & MAINTENANCE MANUAL
3389 ~ 128th Avenue Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084
Copyright 2015 BRAWN Mixer, Inc. www.BRAWNMIXER.com Page 1 of 11
8/6/2015
CONTENTS
Mixer Installation / Assembly / Dimension Drawings
Safety ............................................................................ 1
Customer Service Contact ............................................1
Initial Inspection............................................................. 2
Installation ...............................................................2 & 3
Start-Up......................................................................... 3
Electric Motors..........................................................4 - 6
Air Motors...................................................................... 6
Maintenance............................................................6 & 7
Lubrication..................................................................... 7
Specifications ................................................................ 8
Seating the Packing ......................................................9
Replacing the Packing...........................................9 & 10
Storage........................................................................ 10
Warranty...................................................................... 11
Exploded View Drawings / Spare Parts Pricing
SAFETY
The precautions mentioned in this manual are not
intended to cover all hazards that may exist in a plant or
on this equipment. Using safety mechanisms requires
the constant attention of everyone in the vicinity of this
(or any) equipment.
A plant and the related equipment are only as safe as the
personnel are safety-minded. Proper equipment
maintenance and the use of personal safety devices will
contribute as much toward safety as will any number of
mechanical safety devices.
WARNING
To assure maximum safety, optimum performance,
and to gain knowledge of the product, it is essential
that you or any other operator of this equipment read
and understand the contents of this manual before
the mixer is operated.
Installation, operation and maintenance must be
performed only by qualified personnel.
Do not operate this equipment unless all safety
devices are installed and working properly. Check
all devices prior to starting the equipment.
Disconnect and lock out electrical power before
installing or servicing the mixer.
Do not touch rotating parts (keep all guards and
safety devices installed while operating).
Develop a safety checklist for this equipment and
perform regular maintenance to ensure continued
and proper operation. Develop a safety checklist for
this equipment and perform regular maintenance to
ensure continued and proper operation.
Do not make any field changes or modifications
without reviewing the change with your BRAWN
sales representative or the BRAWN Customer
Service Department.
CUSTOMER SERVICE
Mixer Model #.................BGMF LP or STD SB-SERIES
Mixer Serial #_________________________________
Contact:
Customer Service............................... 616/399-5600
E-Mail ................................brawn@brawnmixer.com
You have received a quality engineered and
manufactured BRAWN Mixer. We value your business,
and we will strive to provide you with the proper service
and equipment to meet your needs.
The information contained in this BRAWN Mixer
Operator's Manual is designed to assist you in putting
your BRAWN Mixer into operation without further delay.
Please read the entire manual before attempting to
start your mixer. If you have any further questions or if,
by some chance, there are some missing components,
contact your BRAWN Mixer Representative or the factory
immediately.
We welcome your comments and suggestions
concerning any BRAWN Mixer product. Please direct
these comments in writing to the National Sales Manager
at BRAWN Mixer, Inc., located in Holland, Michigan. To
expedite troubleshooting service, please make your initial
contact through your BRAWN Mixer Representative. If,
for whatever reason, your representative cannot be
reached and you have an emergency condition, please
call us directly at 616/399-5600 and ask for the
Customer Service Department.
Remember, you are backed by your BRAWN Mixer
Technical representative and the factory support team.
We are here to assist you; let us know how we can be of
help.

BGMFSB-SERIES OPERATION & MAINTENANCE MANUAL
3389 ~ 128th Avenue Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084
Copyright 2015 BRAWN Mixer, Inc. www.BRAWNMIXER.com Page 2 of 11
8/6/2015
INITIAL INSPECTION
1. Upon receipt of your Brawn Mixer, check for possible
shipping damage. Report any damage immediately
to the carrier and to Brawn Mixer, Inc.
2. All Brawn Mixers are shipped with the shaft and
impeller(s) disassembled from the drive assembly.
3. Storage: Mixers should not be stored near vibrating
machinery to avoid damage to the bearings. Store
mixers as packaged by the factory. For longer
storage periods, consult factory. If electric motors
have been subjected to humid conditions, check the
insulation resistance between phase and mass and
between the different phases. The resistance should
not be less than 100 megohms. If the resistance is
less, please consult the factory. If mixer is stored for
more than a year, the condition of the gear lubricant
should be checked before the mixer is put in
operation (see lubrication instructions).
INSTALLATION
[REFER TO ASSEMBLY / DIMENSION DRAWING]
Refer to the mixer installation / assembly drawing for
important mounting structure design, assembly,
mounting and dimensional data.
Model BGMF Low Pressure or Standard Pressure
Stuffing Box portable mixers are designed to be installed
on a tank nozzle. The standard mounting flange is of
ANSI 150# bolt and gasket dimensions. Other mountings
are optionally available.
The mixer is shipped ready for installation on the tank.
1. Before installing the mixer, place a flange gasket of
suitable composition (compatible with tank contents)
on the tank mixer mounting nozzle.
2. If mixer was shipped with impeller installed, remove
it and carefully insert the mixer shaft through the
tank nozzle.
3. Align the mixer flange bolt holes with the gasket and
tank flange holes and install and tighten the
mounting hardware (not provided by BRAWN).
4. Before disconnecting the handling equipment from
the mixer, adjust the outboard support legs to evenly
distribute the mixer weight. Anchor the supports
rigidly in place.
5. From inside the tank, install the impeller on the mixer
shaft with the mounting components provided with
the mixer.
6. Wire the mixer motor in accordance with the
nameplate wiring diagram and with local and national
electric codes. Before starting the mixer, jog the
motor to check for proper mixer shaft rotation.
Rotation should be clockwise as viewed from the
drive end of mixer. If rotation is incorrect, reverse
any two of the three power supply leads from the
motor starter to obtain proper rotation.
To avoid any problems resulting from a lubricant that is
not compatible with the product, we have not lubricated
the seven-ring box. Before starting the mixer, the
stuffing box must be lubricated with a high-quality
lubricant that is compatible with the product and suitable
for the service conditions. (Refer to the Sections on
LUBRCATION and SEATING THE PACKING.) The two-
ring box is not designed to be regreasable; therefore, no
further lubrication is required.
TABLE 1: RECOMMEND TORQUE VALUES
HARDWARE
SIZE
TORQUE VALUES (FOOT POUNDS)
STANDARD GRADE 2
& 300 SERIES
STAINLESS
HIGH STRENGTH
GRADES 5 & 8
5/16
9
13
3/8-16
17
27
1/2-13
40
65
5/8-11
85
125
3/4-10
135
225
BOLT-TIGHTENING RECOMMENDATIONS:
Inadequately or improperly tightened hardware can
loosen, due to vibration during mixer operation. This can
result in reduced mixer life or damage to equipment.
Recommended torque values for tightening all in-tank
and mounting hardware are listed in TABLE 1. These
average torque values should be considered only as a
guide and not as absolute values.
The following guidelines are based on mixing in vertical
cylindrical tanks with flat, dished, or shallow cone
bottoms. Mixer installations may vary with tank shape,
retention times, starting conditions and other
requirements.
INSTALLATION, Continued
Dieses Handbuch passt für folgende Modelle
7
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