Briggs & Stratton Vanguard 540000 Series Bedienungs- und Montageanleitung

ADVANCEPRODUCT

SERVICEINFORMATION

INFORMATIONBULLETIN NO.42 DATE:7-03-2003

SUBJECT:31 HPAirCooledV-TwinEngineFILEIN:272144

IntroducingthenewBriggs&StrattonVanguardt31 HP,V-TwinOHVEngine,ModelSeries540000.Thisisthe

largest2-cylinderaircooledengineBriggs&Stratton haseverproduced,deliveringhorsepowerandtorquenumbers

rivalingthebest2-cylinderliquidcooledenginesbutinalighter,less expensive,easiertomaintainpackage.It

featuresfull pressurelubrication,aDonaldson2StageCyclonicaircleaner,aSuperLo-Tonemufflersystem,and

thenewAdvancedDebrisManagementSystemt.Afull twoyearcommercial-usewarrantyapplies.Thefollowing

preliminaryservicespecificationsaresubject tochange.

VanguardModelSeries540000

AirFilter-Primary(Outer)

CommonMaintenanceParts

809670

AirFilter-Safety(Inner)

FuelFilter

FuelStabilizer(4.2oz.)

Oil -4-Cycle30W(48 oz.)

Oil Filter

Oil PumpKit(RemovesOil FromEngine)

SparkPlug

SparkPlugWrench

SparkTester

821136

691035 or5065D

100002 or5041D

Oil -4-Cycle5W-30 Synthetic(32 oz.)

100028

100074

492932sor5049D

5056D

692051

89838 or5067D

19368

CommonSpecifications

AirCleanerType2StageCyclonic

AlternatorOutput&Type20 Amp-Regulated

ArmatureAirGap0.005 -0.007”(0.13 -0.18 mm)

Bore3.366”(85.5mm)

BoreTypeCastIronSleeve

CompressionRatio8.25:1

CrankshaftEndPlay.002 -.012”(.05 -.30 mm)

Displacement54 ci.(895 cc)

FuelFilterTypeSpin-OnCartridge

GovernorSystemMechanical

LubricationSystemFull Pressure

MaximumHorsepower@3600 PRM31

MaximumTorque@2400 RPM47 ft-lbs.

MufflerSystem5”Round-SingleOutlet

Oil Capacity-withFilter79 oz.(2.3L)

Oil Capacity-withoutFilter71 oz.(2.1L)

Oil Fill StyleInValveCover

SparkPlugGap0.020”(0.51 mm)

Stroke3.071”(78.0mm)

TimingSetting23°BTDC

ValveClearance(Cold)-Int.andExh.0.004 -0.006”(0.10 -0.15 mm)

Not for

Reproduction

FastenerSpecifications

DescriptionWrench/SocketSizeTorque

AirCleanerMounting12 mm 90 in-lbs(10 Nm)

AirGuideMountingScrews10 mm 90 in-lbs(10 Nm)

AirBlockPlateMountingScrewsPhillips30 in-lbs(3Nm)

AlternatorHarness ClampScrew10 mm 90 in-lbs(10 Nm)

BackplateMountingScrews10 mm 90 in-lbs(10 Nm)

BlowerHousingNutstoStuds10 mm 90 in-lbs(10 Nm)

BlowerHousingStudstoCylinder12 mm 90 in-lbs(10 Nm)

BreatherCover8mm 30 in-lbs(3Nm)

CarburetorIntakeElbowtoCarburetor10 mm 35 in-lbs(4Nm)

CarburetortoIntakeManifold10 mm 90 in-lbs(10 Nm)

ConnectingRod10 mm 125 in-lbs(14 Nm)

CrankcaseCover13 mm 200 in-lbs(23 Nm)

CylinderHead14 mm 350 in-lbs(40 Nm)

ExhaustManifold(Muffler)12 mm /T40 180 in-lbs(20 Nm)

FlywheelFanScrews10 mm 90 in-lbs(10 Nm)

FlywheelNut32 mm 125 ft-lbs(169 Nm)

FuelPump8mm 45 in-lbs(5Nm)

GovernorControlBracket12 mm 90 in-lbs(10 Nm)

GovernorLeverNut10 mm 70 in-lbs(8Nm)

IgnitionArmature7mm 30 in-lbs(3Nm)

IntakeManifold10 mm 90 in-lbs(10 Nm)

ManifoldHeatShieldtoMuffler10 mm 90 in-lbs(10 Nm)

Oil DrainPlug16 mm 180 in-lbs(20 Nm)

Oil PickuptoPump10 mm 90 in-lbs(10 Nm)

Oil PressureSwitch26 mm -12 pt80 in-lbs(9Nm)

Oil PumpBaffle10 mm 90 in-lbs(10 Nm)

Oil PumptoCrankcaseCover10 mm 90 in-lbs(10 Nm)

Regulator/Rectifier10 mm 90 in-lbs(10 Nm)

RockerArmLockNut13 mm 70 in-lbs(8Nm)

RockerArmStud10 mm 100 in-lbs(11 Nm)

RotatingScreenScrews4mm 100 in-lbs(11 Nm)

RotatingScreenStuds13 mm 125 in-lbs(14 Nm)

SparkPlug5/8”180 in-lbs(20 Nm)

StarterMotortoCylinder12 mm 130 in-lbs(15 Nm)

ValveCover10 mm 70 in-lbs(8Nm)

Not for

Reproduction

StandardandRejectDimensions

DescriptionStandardDimensionRejectDimension

Cylinder

PistonBore3.366”(85.50 mm)3.369”(85.57 mm)

Out-of-Round.0015”(.04 mm)

MagBearing1.775”(45.09 mm)1.7765”(45.12 mm)

CamBearing.788”(20.02 mm).790”(20.07 mm)

CylinderHead

ValveSeatAngle(IntakeandExhaust)45°

ValveGuide(IntakeandExhaust).237”(6.02 mm).240”(6.09 mm)

ValveStem(IntakeandExhaust).234”(5.94 mm).233”(5.92 mm)

CrankcaseCover

PTOBearing1.775”(45.09 mm)1.7765”(45.12 mm)

CamBearing.788”(20.02 mm).790”(20.07 mm)

Crankshaft

CrankpinJournal1.654”(42.01 mm)1.6525”(41.97 mm)

Mag,PTOJournals1.771”(44.98 mm)1.7695”(44.95 mm)

Camshaft

Mag,PTOJournals.786”(19.96 mm).7845”(19.93 mm)

ConnectingRod

CrankpinBearing1.656”(42.06 mm)1.658”(42.11 mm)

PistonPinBearing.828”(21.03 mm).8285”(21.04 mm)

Piston

PistonPin.8268”(21.00 mm).8258”(20.98 mm)

PistonPinBearing.8271”(21.01 mm).8281”(21.03 mm)

PistonRing

EndGap-Top.007 -.013”(.20 -.35 mm).030”(.76 mm)

Center.013 -.021”(.35 -.55 mm).030”(.76 mm)

Oil .007 -.027”(.20 -.70 mm).040”(1.0mm)

SideClearance-Top.003”(.07 mm).006”(.15 mm)

Center.002”(.05 mm).005”(.13 mm)

Oil .0015”(.04 mm).004”(.10 mm)

AirCleaningSystemMaintenance

NOTE:TheVacuatortt Valve(5)

automaticallydischargesdust

and debris.Thereshould be

minimaldebrisfor removal.

DONOTremovethesafety

filter(2)unless theairclean-

erhousinghasbeenthor-

oughlycleanedout.

1.Removedebrisfromtheaircleaner

cover(4)bysqueezingthe endsofthe

VacuatortValve(5).

2.Removethecoverfromtheaircleaner

housing(1).

3.Removetheprimary(3)filterandin-

spect.Replacethefilterifdamagedor

dirty.

NOTE:Replacethesafetyfilterwith

everythirdreplacementof

theprimaryfilter.

4.Reinstall filter(s).

5.Reinstall aircleanercover.

Not for

Reproduction

AirCoolingSystemMaintenance

WARNING

SWeareyeprotectionwheneverusing

compressedairtocleanthe engine.

AVOIDEYEINJURY!

ThisenginehastheAdvancedDebrisManagementSystemtthatreduces chafbuildup byusingtherotatingscreentocut

airbornedebrisintosmall piecesthatare easilypassedthroughthecoolingsystem.TheEasyCleanAccesstallowsyou

tocleanthecoolingfinswithouthavingtoremovetheblowerhousing.Tocleanthecoolingfins see below.

6.Useacoinorscrewdrivertotwisteach

EasyCleanAccesstpanelfastener(1)

COUNTERCLOCKWISEuntil it

“CLICKS”(approx.1/2turn).

7.RemovetheEasyCleanAccesstpanel

(2).

8.Usecompressedairtocleanthecoolingfins

aroundeachcylinder(3),andtobackflush

thecoolingsystem.

9.Insert theaccess paneltab(5)intothe

blowerhousingslot(4).Becertaintheac-

cess panel is correctlyengagedtothecool-

inghousing.Pushtheaccess panelcom-

pletelyintothehousing.Twisteachaccess

panelfastener(1)CLOCKWISEuntil it

“CLICKS”(approx.1/2turn).

CAUTION:DONOTrun the engineunless the

EasyCleanAccesstt panel iscorrectlyinstalled.

1 1

BRIGGS&STRATTONCORPORATION

DistributionSales&CustomerSupportDivision

Not for

Reproduction

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