Broadcast Tools GPIO-32+2 Bedienungsanleitung

Installation and Operation Manual

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Manual update: 05/07/2013

Firmware Version 1.01 and above

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GPIO-32+2

32 input USB General Purpose Interface with two SPDT relays

INC

e-mail: [email protected] voice: 360.854.9559 fax: 866.783.1742

GPIO-32+2 Installation and Operation Manual

Table of Contents

Section Title Page #

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Who to Contact for Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Surge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

UPS standby power system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

LED indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

GPI Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Configuration DIP-switch setup . . . . . . . . . . . . . . . . . . . . . . . . 6

USB Serial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Information Retrieval/Control Commands . . . . . . . . . . . . . . . . 7

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connector, DIP-switch, and LED layout . . . . . . . . . . . . . . . . Appendix

Product label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

Fractional schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

WEBSITE:

Visit our web site for

product updates and

additional information.

CONTENTS

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GPIO-32+2 Installation and Operation Manual

INTRODUCTION

Thank you for your purchase of a BROADCAST TOOLS® GPIO-32+2, thir-

ty-two input USB General Purpose Interface with two SPDT relays (referred to as the

GPIO-32+2 throughout this manual). We’re confident that this product will give you

many years of dependable service. This manual is intended to give you all the infor-

mation needed to install and operate the BROADCAST TOOLS® GPIO-32+2.

SAFETY INFORMATION

Only qualified technical personnel should install the GPIO-32+2. Any

attempt to install this device by a person who is not technically qualified could result

in a hazardous condition to the installer or other personnel or damage to the GPIO-

32+2 or other equipment. Please ensure that proper safety precautions have been

taken before installing this device. If you are unfamiliar with this type of equipment,

please contact a properly qualified engineer to handle the installation and setup of

the GPIO-32+2. Broadcast Tools, Inc., is unable to support NON-Broadcast Tools

software, hardware or NON-Broadcast Tools computer/hardware/software prob-

lems. If you experience these problems, please research your hardware/software

instruction manuals or contact the manufacturers technical support department.

WHO TO CONTACT FOR HELP

If you have any questions regarding your product or you need assistance,

please contact your distributor from whom you purchased this equipment.

If you would like more information about Broadcast Tools® products, you

may reach us at:

Broadcast Tools, Inc.

131 State Street

Sedro-Woolley, WA 98284-1503 USA

Voice: 360.854.9559

Fax: 866.783.1742

Internet Home Page: www.broadcasttools.com

E-mail: [email protected]

THANK YOU FOR CHOOSING

BROADCAST TOOLS® BRAND PRODUCTS!

CAUTION!

Broadcast Tools®

Products, as with any

electronic device, can

fail without warning.

Do not use this product

in applications where a

life threatening condition

could result due to failure.

NOTE:

This manual should be

read thoroughly before

installation and operation.

WEBSITE:

Visit our web site for

product updates and

additional information.

Broadcast Tools is a Veteran Owned Business

Designed, Assembled and Supported in WA State, USA

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GPIO-32+2 Installation and Operation Manual

OVERVIEW

Product Overview

The GPIO-32+2 interfaces 32 general purpose logic inputs and the control of two

independent SPDT relays to the user’s PC USB port. The GPIO-32+2 conforms to

the PIP serial format which is used on most of our audio switchers and supported by

most of the radio automation software suppliers. Additional features include; Plug-

in euroblock screw terminals; 36 LED indicators for power, PIP activity, relays K1,

K2 and each of the 32 GPI inputs. By utilizing the 32 GPI inputs and the two relays,

up to 96 GPI's may be monitored. The GPIO-32+2 is supplied with a USB type A/B

cable and 9.0 VDC universal domestic wall power supply. The unit is internally

surge protected. Up to four GPI-32+2’s may be rack mounted on one RA-1, 1-RU

rack shelf.

Features/Benefits

• Two user selectable unit ID's: 0, 1 (polling required.)

• Two user selectable baud rates: 9600, and 38400.

• PIP serial protocol.

• USB interface for connection to PC.

• LED indicators for all 32 inputs, K1, K2, power, PIP/GPI.

• All connections except for the USB type B connector and a coaxial DC jack are

on removable euro-block screw terminal connectors to simplify wiring and serv-

ice, mating plugs are supplied.

• Fully RFI proofed.

• Surge protected internal power supply, universal switching power adapter with

domestic connectors supplied.

• Up to four GPI-32+2’s may be rack mounted on one RA-1, 1-RU rack shelf.

Inspection

Please examine your GPIO-32+2 carefully for any damage that may have been sus-

tained during shipping. If any damage is present, please notify the shipper immedi-

ately and retain the packaging for inspection by the shipper. The package should

contain the GPIO-32+2, a USB type A/B cable and 9.0 VDC universal wall power

supply with domestic connector. Manuals may be downloaded from our web site.

WEBSITE:

Visit our web site for

product updates and

additional information.

e-mail: [email protected] voice: 360.854.9559 fax: 866.783.1742 5

GPIO-32+2 Installation and Operation Manual

INSTALLATION

Installation

Surge Protection

The GPIO-32+2 has built-in resistance to voltage changes; we recommend that you

use a power surge protector or line conditioner on the incoming AC line. Lightning

strikes and/or other high voltage surges may damage your GPIO-32+2 and connect-

ed equipment if it is not properly protected. For lightning protection devices, check

out www.polyphaser.com and www.itwlinx.com.

UPS Standby Power System

We recommend that you connect your GPIO-32+2 to a UPS system. A UPS helps

minimize the risk to the GPIO-32+2 and provides power during a power outage.

Power

2.1mm coaxial DC power jack, 7.5 - 12 VDC, center positive.

USB Port

This type B USB port is used to connect the GPIO-32+2 to a computer

LED indicators

• “PWR” LED: Pulses to indicate normal operation.

• “PIP” LED: Flashes to indicate PIP activity.

• “GPI” LEDs: Indicates individual GPI input activity, 1-32.

• “K1” “K2” LEDs: Indicates K1 and K2 relay state.

Relays

The K1 and K2 SPDT relay connections are via two 3-positions plug-in euroblock

screw terminals. The K1 GD/CM terminal is also a GPI input ground terminal, the

K2 CM terminal can be switched between ground and floating via DIP-switch and

is set to ground from the factory.

WEBSITE:

Visit our web site for

product updates and

additional information.

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GPIO-32+2 Installation and Operation Manual

INSTALLATION

GPI Inputs

The 32 general purpose inputs may be activated by either pulling the input to ground

or releasing the input to a high state. A valid input must be 15ms in duration or

greater. External sources can be contact closures, open collectors or 5 to 24 volt

logic level sources. The impedance of each input is 22K ohms.

Input connections are via two 16-position plug-in euroblock screw terminals labeled

“GPI Inputs” 1 thru 32. The K1 GD/CM terminal is the a GPI input ground termi-

nal, the K2 CM terminal can also be switched between ground and floating via DIP-

switch and is set to ground from the factory. See the “Configuration DIP-switch

Setup” section of this manual for more information.

To install, remove the plug from the header, strip 1/8” of insulation from the wire.

Insert the wire in to the desired terminal and tighten the set screw. When finished,

reinsert the plug into the header.

Up to 96 GPIs may be monitored by using the GPIO-32+2’s to SPDT relays control

the GPI ground connection to the devices being monitored. See the appendix for an

Application Example diagram.

NOTE: All connections and indicators are noted on the top cover label.

Configuration DIP-switch Setup

The configuration DIP-switch package (SW1) is located on GPIO-32+2’s printed

circuit board.

SW1-1 Unit ID

OFF = 0 NON-Polling (default)

ON = 1 Polling is required

SW1-2 Baud rate

OFF = 9600 (default)

ON = 38400

SW1-3 Invert status send and poll bits

OFF = Commands *uSPii & *uSPA data is displayed as normal (default)

ON = Commands *uSPii & *uSPA data sense is inverted in all cases

SW1-4 Unused

SW1-5 K2 common floating/ground

OFF = K2, common (wiper) floating

ON = K2, common (wiper) grounded (default)

SW1-6 Unused

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GPIO-32+2 Installation and Operation Manual

INSTALLATION

USB Serial Operation

To control the GPIO-32+2, you must connect it to the USB port of a PC running a

serial terminal program such as HyperTerminal, or PuTTY. When you first plug the

GPIO-32+2 into your PC it should automatically install the correct FTDI USB Serial

“Virtual COM port” drivers which will allow you to access the GPIO-32+2 on a

COM port. Set the terminal program to 9600,8,N,1, flow control to NONE.

Character Echo should also be turned ON.

NOTE: If the GPIO-32+2’s FTDI USB Serial “Virtual COM port” drivers do

not automatically install they may be downloaded here:

http://www.ftdichip.com/Drivers/VCP.htm

Information Retrieval/Control Commands

PIP serial format: The (*) asterisk is the beginning of string, next is the unit ID, then

the command. No carriage return or line feed is required. Commands are NOT case

sensitive.

Character String Meaning Allowable Values

u Unit ID 0 or 1

ii Input Number 01 32

r Relay Number 1 or 2

*uSPii - Request status for a single input 01 thru 32.

Command Example: Request status of input 01: *0SP01 No carriage return or

line feed required. Commands are NOT case sensitive.

Response Example: S0P,01,x <cr><lf> where x is 0 if the corresponding input is

high, 1 otherwise.

*uSPA - Request status for ALL inputs

Command Example: *0SPA No carriage return or line feed required. Commands

are NOT case sensitive.

Response Examples:

S0P,A,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x <cr><lf>

S0P,A,1,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0<cr><lf> When

input 01 is pulled low.

S0P,A,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0<cr><lf> When

input 01 is released back high.

Input 01 is the first character, while input 32 is the last character. x is 0 if the

corresponding input is high, 1 otherwise.

*uORrL - Latch output relay “r”

Command Example: *0OR1L No carriage return or line feed required.

Commands are NOT case sensitive.

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GPIO-32+2 Installation and Operation Manual

INSTALLATION

*uORrF - Unlatch output relay “r”

Command Example: *0OR1F No carriage return or line feed required.

Commands are NOT case sensitive.

*uORrP - Pulse output relay “r”

Command Example: *0OR1P No carriage return or line feed required.

Commands are NOT case sensitive.

*uU - Send Unit Information :<product name(GPIO-32+2)><version n.nn><cr><lf>

Command example: *0U No carriage return or line feed required. Commands are

NOT case sensitive.

Response Example: GPIO-32+2_1.01<cr><lf>

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GPIO-32+2 Installation and Operation Manual

SPECIFICATIONS

GPI Inputs: The 32 general purpose inputs may be activated either by pulling the

input to ground or releasing the input to a high state. A valid input

must be greater than 15ms in duration. External sources can be con-

tact closures, open collectors or 5 to 24 volt logic level sources.

Input impedance is 22K ohms (contact current per input 0.250 ma at

5 volts DC).

Input Interfacing Two 16-position plug-in euroblock screw terminals. Plugs supplied.

Relays: Two SPDT relays with two three-position plug-in screw terminals.

K1 common grounded, K2 common switchable between floating

and ground.

GPI Indicators: 32 LED’s indicating when an input is on or off. When the LED is illu-

minated, the input is grounded.

USB Serial Port USB Type B jack. FTDI Virtual Com Port chipset, 9600, or 38400

baud, 8 data bits, no parity, 1 stop bit. Handshaking disabled.

Logic Flash Microprocessor w/non-volatile memory

Power 7.5-12 VDC, 2.1mm coaxial power jack, universal switching power

adapter with domestic connectors supplied. International connectors

optional.

Power Indicator Green LED, indicator will blink indicating proper operation.

Mechanical 6.10” x 3.75” x 1.60” (DWH)

Weight 2 pounds

Options RA-1, 1-RU rack shelf. Up to four units may be accommodated.

WEBSITE:

Visit our web site for

product updates and

additional information.

GPIO-32+2 Installation and Operation Manual

LIMITED WARRANTY

The term “Buyer” as used in this document refers to and includes both (but only) (a) any person or entity who acquires such an item for

the purpose of resale to others (i.e., a dealer or distributor of an item), and (b) the first person or entity who acquires such an item for

such person’s or entity’s own use.

Broadcast Tools warrants to each Buyer of any item manufactured by Broadcast Tools that the item will be free from defects in materi-

als and workmanship at the time it is shipped by Broadcast Tools if the item is properly installed, used and maintained.

EXCLUSIVE REMEDIES

If Broadcast Tools is notified, in writing, of a failure of any item manufactured by Broadcast Tools to conform to the foregoing Limited

Warranty within one (1) year following the date of the Buyer’s acquisition of the item, and if the item is returned to Broadcast Tools in

accordance with Broadcast Tools’ instructions for confirmation by inspection of the defect (which at Broadcast Tools’ election may

include, without limitation, a requirement that the Buyer first obtain a Return Authorization number from Broadcast Tools, that the Buyer

furnish proof of purchase in the form of an invoice and/or receipt, and that the Buyer prepay all freight charges associated with any return

of the item to Broadcast Tools using such freight service as Broadcast Tools reasonably may specify), Broadcast Tools will repair or

replace the defective item, or will refund the purchase price paid by the Buyer for the item. Broadcast Tools shall have the exclusive

right to choose between these alternative remedies.

NO OTHER WARRANTIES OR REMEDIES

TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, BROADCAST TOOLS AND ITS SUPPLIERS DISCLAIM ALL OTHER

WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABIL-

ITY OR FITNESS FOR A PARTICULAR PURPOSE; AND THE FOREGOING ALTERNATIVE REMEDIES SHALL BE EXCLUSIVE OF

ALL OTHER REMEDIES. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY HAVE OTHER RIGHTS,

WHICH VARY FROM STATE/JURISDICTION TO STATE/JURISDICTION.

NO LIABILITY FOR CONSEQUENTIAL DAMAGES

TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, NEITHER BROADCAST TOOLS NOR ANY OF ITS SUPPLIERS

SHALL HAVE ANY LIABILITY FOR ANY SPECIAL, INCIDENTAL, INDIRECT, CONSEQUENTIAL OR PUNITIVE DAMAGES WHATSO-

EVER (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES FOR LOST PROFITS, BUSINESS INTERRUPTION, LOSS OF DATA OR

INFORMATION, COST OF CAPITAL, CLAIMS OF CUSTOMERS, OR ANY OTHER PECUNIARY LOSS) ARISING OUT OF THE USE

OF OR THE INABILITY TO USE ANY ITEM SUPPLIED BY BROADCAST TOOLS, EVEN IF BROADCAST TOOLS HAS BEEN

ADVISED OF THE POSSIBILITY OF SUCH DAMAGES HAVE ANY LIABILITY FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL,

EXEMPLARY OR PUNITIVE DAMAGES. THIS LIMITATION OF LIABILITY APPLIES WHETHER A CLAIM IS ONE ALLEGING

BREACH OF A CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT, FOR THE VIOLATION OF ANY STATUTORY DUTY,

THE FAILURE OF ANY LIMITED OR EXCLUSIVE REMEDY TO ACHIEVE ITS ESSENTIAL PURPOSE, OR ANY OTHER CLAIM OF

ANY NATURE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY

FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, THIS LIMITATION MAY NOT APPLY TO YOU.

Broadcast Tools, Inc.

131 State Street

Sedro-Woolley, WA 98284 • USA

360.854.9559 voice •866.783.1742 fax

suppor[email protected] e-mail

www.broadcasttools.com website

e-mail: [email protected] voice: 360.854.9559 fax: 866.783.1742

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