Brother BAS-311E Bedienungsanleitung

Text for extended option output

This is a complement of the chapter 4 “Extended option output”of the instruction manual for

BAS300E series programmer and helps users take advantage of extended option output showing

programming examples.

This text is composed of two chapters; “Basic”containing the programming examples which

enables operation check using standard sewing machine only, and “Advanced”containing the

programming examples for users who create the check PCB by themselves.

Contents

Basic......................................................................................................................3

1. Preparation...........................................................................................................................3

2. Examples of simple option output......................................................................................3

2-1 ON & OFF operation synchronizing with one machine operation............................3

2-2 Modifying programmed data........................................................................................4

2-3 Programming ON and OFF separately.......................................................................4

2-4 Setting option output No. to ON using trigger data during sewing...........................5

2-5 Outputting in succession (sequence output)...............................................................6

2-6 Adding enabling conditions (AND) to sequence output............................................7

3. Copying created option output data...................................................................................8

4. Deleting extended option output from the machine..........................................................9

Advanced.............................................................................................................10

1. Preparation.........................................................................................................................10

2. Things that can not be done by the extended option output function............................10

3. Examples of option output (Advanced)............................................................................10

3-1 Automating sewing start.............................................................................................10

3-2 Start control by input check for automatic start........................................................11

3-3 Adding the input check to make 3 input AND ..........................................................11

3-4 Emergency stop during sequence.............................................................................13

4. Programming......................................................................................................................14

4-1 Selecting hardware on output side............................................................................14

4-2 Selecting hardware on input side..............................................................................14

4-3 Creating the I/O layout table.......................................................................................15

4-4 Creating the timing chart and the program setting value table...............................17

4-5 Starting condition added to the first edition..............................................................17

Appendix..............................................................................................................17

1. Parts for extended option..................................................................................................17

2. Check PCB circuit diagram..............................................................................................17

3. Block diagram....................................................................................................................17

Basic

1. Preparation

Sewing machine with the pneumatic work clamp (except for BAS-311E solenoid specification)

Control PROM version MN-C or later (products manufactured in or after June 1998 are equipped

with this PROM as a standard part.)

Programmer

Instruction manual for programmer (see the instruction manual for page reference.)

2. Examples of simple option output

Option output can be programmed up to No. 16 (see page 195). No. 15 is the air valve output for the

left work clamp, and No.16 is the air valve output for the right work clamp. If these two outputs are

programmed as option outputs, these do not operate as the work clamps but operate as the option

outputs.

The following example operations are to program No. 15 and 16 and check their operations (if the

right and left work clamps operate asprogrammed, the operations of No. 15 & 16 are good).

Some of the following examples involve sewing operation with the work clamp raised,beextremely

careful in that case.

2-1 ON & OFF operation synchronizing with one machine operation

Create program that enables the right and left work clampsautomatically to rise and descend

(option output No. 15 is ON and OFF) at sewing start.

•Prepare the programmer, follow “Operating the extended option output”(see page 184) to display

the output setting screen.

‚Referring to the condition number table of machine operation mode (see page 191), set the option

output No. 15 to ON when the condition No. 2 is set, and the timer 2 to 1 second (1000ms). Input on

the setting screen as follows:

Press the RETURN key to save the data after inputting the numerical data.

For input check, move the cursor to OUPTPUT No., set it to No. 16 by pressing the + key once, and

set it back to No. 15 by pressing the −key.

ƒPress the ESC key, and write the data with the FD write icon.

„Press the P key to turn off the display of the programmer, and turn the power off and on again.

Since initial setting is done when the power isturned ON, turn the power off and on after writing

extended option output. In this case, the output No. 15 is initial-set to work as an extended option

not as the left work clamp.

…Read short sewing data that consists of around 10 stitches, set the DIP SW A No. 1 (the presser

foot does not rise at sewing finish) to ON, and carry out sewing.

Iftheleftworkclamprisesfor1secondanddescendseverytimethefeedreturnstothesewingstart

position, it proves that No. 15 has worked as programmed.

2-2 Modifying programmed data

Modify the data created in the previous procedure 2-1

One FD can store only one option program. (FD file name is“bas900. seq”)

•After checking that the FD written in 2-1 is in the operation panel, display the extended option output

home screen shown in the following.

‚Read the written data with FD read icon.

ƒDisplay the output setting screen, set the timer 1 to 0.5sec (500mS) and the timer 2 to 0.5sec

(500mS). Input as follows:

For the timer 2, move the cursor to “1000”, which has already been set, write “0500”over it.

„After overwriting the option program to the FD following the same step of ƒand„of 2-1, press the

P key to turn off the display of the programmer, and turn the power off and on again.

…Read the sewing data and carry out sewing. Check that the left work clamp does not rise soon after

the feed returns to the sewing start position (because the timer 1 was set from 0 to 0.5 sec.) and the

time of the work clamp rise has become short (because the timer 2 was set from 1 to 0.5 sec).

2-3 Programming ON and OFF separately

2-1 and 2-2 are examples that No. 15 automatically returns to OFF after it is ON during the set

time of the timer 2.

The following procedure is to create the program which enables the left work clamp automatically

to open at sewing start (option output No. 15: ON) and close at the same time of sewing start

(option output No. 15: OFF). This is for checking the case that the output conditions of ON and

OFF are different.

•Prepare the programmer, and display the output setting screen.

‚Referring to the condition number table of machine operation mode (see page 191), set the option

output No. 15 to ON when the condition No. 2 (after the feed is completed at the sewing start

position) is set, Input on the setting screen as follows:

ƒMove the cursor to “ON”, press the + key. ON, OFF, and F/F are switched every time the + key is

pressed. After setting “OFF”, referring to the condition number table of machine operation mode

(see page 191), set the option output No. 15 to OFF when the condition No. 3 (before sewing start)

is set. Input on the setting screen as follows:

„After overwriting the option program to the FD, press the P key to turn off the display of the

programmer, and turn the power off and on again.

…Read the sewing data and carry out sewing. When the feed returns to the sewing start position,

check that the left work clamp rises, and descends at sewing start.

As shown in the above, when the timer 2 is“00”, the option output number stays ON or OFF after

the condition is met.

2-4 Setting option output No. to ON using trigger data during sewing

No. 15 was set to ON at sewing start position in 2-2. The following procedure is to set No. 15 to

ON during sewing. For OFF setting, keep the setting of 2-3 so that No. 15 stays OFF at sewing

start.

•Read the written data with the FD read icon.

‚Referring to the condition number table of machine operation mode (see page 191), set the No. 15

to ON when the condition No. 14 (trigger data detection) is set. Input on the setting screen by

overwriting as follows:

Move the cursor to “ON”, and press the −key to switch to OFF. Check the data that was set in 2-3

remains.

ƒAfter overwriting the option program to the FD, press the P key to turn off the display of the

programmer.

„Press the P key again, read the sewing data and edit it, and input the trigger data at a desired

position (see page 100 of the instruction manual for the programmer). Set the option output No.15,

and sewing stop: OFF. Input on the setting screen as follows:

…Put the sewing data in memory by a new programNo.afterinputtingthetriggerdata.PressthePkey

to turn off the display of the programmer. Turn the power off and on again.

Carry out sewing. Check that the left work clamp rises at a position of the trigger data and descends

at sewing start.

2-5 Outputting in succession (sequence output)

Create the program for sequence output after the work clamp rises at sewing finish, on the

assumption that the option output is for the stacker (the device that removes and stacks materials

after sewing finish).

Set the option output No. 15 to be ON and OFF first and then No.16 to be ON and OFF

synchronizing with the work clamp rise. The conditionsof sewing finish are added in the following

2-6.

•Prepare the programmer, and display the output setting screen.

‚Referring to the condition number table of standard output (see page 192), set the output condition

of No. 15 to ON when the condition No. 30 (after work clamp rise) is set, and the timer 2 to 1.2

seconds (1200ms). Input on the setting screen as follows:

ƒReferring to the condition number table of the extended option output (see page 193), set the

condition No. 98 (when No. 15 is ON), the timer 1 to 0.5 second (500ms), and the timer 2 to 0.7

second (700ms). Input on the setting screen as follows:

„After overwriting the option program to the FD, press the P key to turn off the display of the

programmer, and then turn the power off and on again.

…Read the sewing data and carry out sewing. After setting the DIP SW A No.1 to OFF (after sewing

is completed, the work clamp automatically rises), carry out sewing. Synchronizing with the timing

of the work clamp rise (the right and left work clamps are operating as option outputs in this case),

the left work clamp (No. 15) is turned ON, the right work clamp (No. 16) is turned ON in 0.5 second,

and the both work clamps descend in 0.7 second.

CheckthatNo.15 and 16 are turnedONandOFF by pressing the presserlifterpedal.When starting

sewing again, check that the stepping work clamp is at down position.

In sequence output (output is ON and OFF in succession), specify machine operation as its

output condition for the output that turns ON first, and it will be convenient to specify the first output

ON or OFF as output condition for the next output.

2-6 Adding enabling conditions (AND) to sequence output

In the previous procedure 2-5, the option output No. 15 and 16 are ON and OFF by pressing the

presser lifter pedal as well. The following procedure is to add an enabling condition in order to set

No. 15 and 16 to be ON and OFF at sewing finish only.

•Read the written data with the FD read icon.

‚Display the enabling condition setting screen from the extended option output home screen.

Referringto the conditionnumber table ofmachine operation mode(see page 191), set the enabling

condition of No. 15 to the condition No. 6 (after sewing finish): ENABLE ¡, and to the condition No.

101 (when output No. 16 is OFF): DISABLE ×.

ƒAfter overwriting the option program to the FD, press the P key to turn off the display of the

programmer, and then turn the power off and on again.

If enabling conditions have been set, the enabling condition is set to “DISABLE”immediatelyafter

the power is turned on.

„Readthe sewing data and carry out sewing. Check that the right and leftwork clamps (option output

No.15 and 16) arenotoperated by the presserlifter pedal, and No.15 and 16 areON and OFF atthe

timing of the work clamp rise at sewing finish.

*Be sure to check that the stepping work clamp is at down position before pressing the start SW.

If enabling condition is set to ENABLE ¡, it is normally necessary to set DISABLE × as well.

In the case of the example above, set enable condition (AND) of output which turns ON or OFF

first, and set the condition number which the last output of sequence turns ON or OFF as disable

condition.

As the example in 2-5, if enabling condition is not set, the contents which was set on the output

setting screen determines the option output to be ON or OFF.

3. Copying created option output data

Copying the created option output data to other machines

The following is the operation on the machine which the data is copied to.

•Prepare the programmer, andfollow the extended option output operation (see page 184) to display

the extended option output home screen (see below).

‚Insert the original FD with data, and read the written data with the FD read icon.

ƒInsert a new FD, and write the data with the FD write icon.

After writing the data, press the P key to turn off the display of the programmer so that the extended

output option data is registeredinto the machine at the timing of the display of the programmer being

turned off.

For the operation check, turn the power off and on again.

If you need copying data for several machines on one machine, repeat the operation above to make

copies of an original FD, and register the data into a machine when the machine is used.

For registering data to machines, if an original FD and a copied FD have already been copied, it is not

necessary to repeat the operation above.

4. Deleting extended option output from the machine

•Prepare the programmer, andfollow the extended option output operation (see page 184) to display

the extended option output home screen (see below).

‚Delete the extended option output from the machine with the delete icon.

ƒPress the P key to turn off the display of the programmer, and turn the power off and on again.

Read the sewing data and carry out sewing. Check that the extended option output has been

deleted.

The back up of extended option output data remains on FD. If the operation of the previous

procedure 3. is carried out, extended option output data can be registered again.

Extended option output is also deleted by the all-clear operation of the machine (see the

instruction manual for the machine).

Advanced

1. Preparation

In addition to the things required in the Basic, prepare check PCB (see the appendix of this text)

2. Things that can not be done by the extended option output function

•In case of the number of outputs exceeding 16 (including the work clamp output)

‚In case of the number of inputs exceeding 13

ƒSince input check can not be accomplished during sewing, it is not possible to turn output ON or

OFF by judging input of the presser lifter pedal, etc. during sewing (overlap operation by input

check).

„Sequence output can not be accomplished during sewing.

By inputting trigger data of the sewing data (see page 100 of the instruction manual for the

programmer), it is possible to turn the output ON or OFF.

By inputting trigger data, it is possible to pause the machine and start sequence (it is possible to

turn output ON and OFF in this case).

…If there are too many AND conditions (enabling conditions), the extended option output function is

not available, therefore, the operations such as changing several modes and prohibiting output by 4

or more inputs are not possible.

2 input AND condition can be set per one option output, therefore, 3 input AND condition can be

made by using one output as a virtual output (see the following example).

†Built-in step motor output can not be controlled by the extended option output function.

3. Examplesof option output (Advanced)

3-1 Automating sewing start

By setting the memory SW No. 22 to ON, the machine starts sewing after the option output No. 1

is ON.

Create the program which starts sewing after the work clamp descends.

•Set the memory SW No. 22 to ON.

‚Prepare the programmer, and display the output setting screen.

If option programs which have already been registered, delete them with the delete icon, and turn

the power off and on again.

ƒReferring to the condition number table of the standard output (see page 192), set the output

condition of No. 1 to ON when the condition No. 31 (after work clamp descends) is set, and set the

timer 2 to 100ms on the setting screen as follows:

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