Buderus GB162 Bedienungsanleitung

Please read thoroughly before operating

6 720 646 148 - 11/2010 US/CA (en) For the user

This manual is available in the English and French

language.

This manual must be retained for future use.

User’s Instructions

Condensing gas boiler

Logamax plus GB162-L.B. 80 kW/100 kW

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Warning: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

– Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other boiler.

– What to do if you smell gas

• Do not try to light any boiler.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

– Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

CAUTION !

The operating manual is part of the documentation that is delivered to the instal-

lation's operator. Go through the information in this manual with the owner/oper-

ator and make sure that he or she is familiar with all the necessary operating

instructions.

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Contents

1 For your safety . . . . . . . . . . . . . . . 5

1.1 Designated use . . . . . . . . . . . . . . . . . . 5

1.2 Safety instructions . . . . . . . . . . . . . . . . 6

1.3 Quality of the heating system water . . . 8

2 Lighting Instructions . . . . . . . . . . . 9

3 Operating the BC10 basic

controller 10

3.1 General . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Switching ON and OFF . . . . . . . . . . . 11

3.3 Setting the DHW temperature value . 12

3.4 Setting the space heating water

temperature 15

3.5 "Burner ON" LED . . . . . . . . . . . . . . . . 17

3.6 Other functions and economic

heating 17

4 Starting up the boiler . . . . . . . . . 18

4.1 Boiler settings . . . . . . . . . . . . . . . . . . .18

4.2 Check the system pressure . . . . . . . . . 19

4.3 Fill the heating system . . . . . . . . . . . .20

4.4 Frost protection . . . . . . . . . . . . . . . . . .23

5 Shutting down the boiler . . . . . . 24

6 Operating and error messages . 25

6.1 Normal operation menu . . . . . . . . . . . .25

6.2 Manual Operation menu . . . . . . . . . . .26

6.3 Settings menu . . . . . . . . . . . . . . . . . . .28

6.4 Display codes . . . . . . . . . . . . . . . . . . .31

6.5 Identifying and resetting faults . . . . . .34

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Preface

About these instructions

These user's Instructions contain important

information for the safe and proper operation

of Logamax plus GB162-L.B. 80kW/100kW

condensing gas boilers.

If the information in this manual is not followed

exactly, a fire or explosion may result causing

property damage, personal injury or loss of

life.

Subject to technical changes!

Changes may be made following technical

improvements!

Updating of documentation

Please contact us if you have any suggestions

for improvements or corrections.

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For your safety

1 For your safety

Logamax plus GB162 L.B. condensing gas

boilers are designed and built according to the

latest technological advances and safety

requirements.

The design is specifically focused on ease of

use. To ensure the safe, economical and envi-

ronmentally friendly use of the heating system

we urge you to read and observe the User's

Instructions.

1.1 Designated use

The boiler was designed for heating water for

a central heating system and generating

domestic hot water. The boiler can be installed

either as a single system or as part of a

multiple system (cascade system) with a

maximum of 8 boilers connected together.

Hazard definitions

ADANGER

Indicates the presence of hazards that

will cause severe personal injury, death

or substantial property damage.

AWARNING

Indicates the presence of hazards that

can cause severe personal injury, death

or substantial property damage.

ACAUTION

Indicates presence of hazards that will

or can cause minor personal injury or

property damage.

HCAUTION

Risk of electric shock.

Indicates presence of hazards due to

electric shock.

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For your safety

INOTICE

Indicates special instructions on instal-

lation, operation or maintenance that

are important but not related to

personal injury or property damage.

1.2 Safety instructions

Make sure to observe these safety instruc-

tions. Failure to do so can result in property

damage, personal injury or loss of life.

– Installation, gas and flue connection,

commissioning, electrical connection and

maintenance activities must only be carried

out by a trained service provider.

– Certain work, e.g. on gas lines, may require

a professional license. Only carry out such

work if you are licensed to do so.

– Only use the boiler for its intended purpose

and only when it is in working order.

– Have a trained service provider check,

clean and service the heating system once

a year.

Buderus recommends a contract for annual

service and maintenance.

– The condensate collection and disposal

system must be periodically cleaned by a

trained service technician.

– Have your trained service provider give you

detailed instructions about the operation of

the heating system.

– Carefully read these user's instructions.

– Immediately have all defects to the heating

system repaired.

– Ensure that air intake and outlet openings

are open and free from obstructions at all

times.

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For your safety

– Do not store any flammable material or

liquids in the immediate vicinity of the

boiler.

– Never use chlorinated detergents or

halogenated hydrocarbons (e.g. in

spraycans, solvents and detergents,

paints, adhesives) in the room where the

boiler is installed.

– When Calcium Chloride is present in

concrete floors (when poured in winter) it is

necessary to seal the floor with a suitable

paint.

– Do not allow too much dust to collect on the

device.

– Do not use the boiler if any part has been

under water. Immediately call a trained

service technician to inspect the boiler and

to replace any part of the control system

and any gas control which has been under

water.

– Should overheating occur or the gas supply

fails to shut off, do not turn off or disconnect

the electrical supply to the pump. Instead,

shut off the gas supply at a location

external to the boiler.

– The venting system must be inspected

annually. Replace any parts which show

deterioration from corrosion or any other

sources.

– This boiler does not have a pilot. It has an

ignition device which automatically lights

the burner.

– Check for smell of gas around the boiler

area. Be sure to smell next to the floor

because propane gas is heavier than air

and will settle on the floor.

– Use only your hand to turn the gas control

knob (fig. 4 on page 18). Never use tools. If

the knob will not turn by hand, don't try to

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For your safety

repair it, call a trained service technician.

Force or attempted repair may result in a

fire or an explosion.

– When the vent system is blocked, this

boiler will shut off automatically with code

'3C'. Immediately call a trained service

technician to inspect and reset the boiler.

1.3 Quality of the heating system water

Use only untreated tap water when filling or

topping up the heating system. The use of

unsuitable heating system water will lead to

build-ups of sludge and corrosion, which can

in turn result in the malfunctioning of the boiler

and damage to the heat exchanger.

DO NOT treat the water with products such as

pH-adjusting substances (chemical additives)

and antifreeze or water softeners.

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Lighting Instructions

2 Lighting Instructions

ASTOP!

Read the chapter "For your safety" on page 5

before lighting the boiler.

Follow the instructions to start up the boiler in

“Starting up the boiler” on page 18

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Operating the BC10 basic controller

3 Operating the BC10 basic controller

Fig. 1 Logamatic BC10 basic controller – Controls

1: Main power switch

2: "Reset" button

3: "Chimney sweep" button

4: "Service" button

5: Service Tool connector

6: LED "Burner operation"

7: LED "Heating system status"

8: Space heating water temperature knob

9: Display

10: DHW temperature knob

11: LED "DHW status"

888

10 9 8

110

140

130

120

100

130

170

150

110

190

11 34 56

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