Burkert 0340 Bedienungsanleitung

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Type 0340, 0343, 0344

3/2-way solenoid valve

3/2-Wege-Magnetventil

Électrovanne 3/2 voies

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the operating instructions carefully and follow the safety instruc-

tions in particular, and also observe the operating conditions.

▶Operating instructions must be available to each user.

▶The liability and warranty for the product / device are void if the operat-

ing instructions are not followed.

1.1 Symbols

▶Designates an instruction to prevent risks.

→designates a procedure which you must carry out.

Warning of injuries:

DANGER!

Imminent danger! Serious or fatal injuries.

WARNING!

Potential danger! Serious or fatal injuries.

CAUTION!

Danger! Minor or moderately severe injuries.

Warns of damage to property:

NOTE!

2 INTENDED USE

Incorrect use of the solenoid valve Type 0340, 0343 and 0344 can

be dangerous to people, nearby equipment and the environment.

▶The device is designed to control, shut off and meter neutral media.

▶Provided the cable plug is connected and installed correctly, e.g. Bürk-

ert Type 2508, the device satisfies protection class IP65 in accordance

with DIN EN 60529 / IEC 60529.

▶Use according to the permitted data, operating conditions and con-

ditions of use specified in the contract documents and operating

instructions.

▶Correct transportation, correct storage and installation and careful use

and maintenance are essential for reliable and problem-free operation.

▶Use the device only as intended.

2.1 Definition of term

In these operating instructions, the term “device” always refers to the

Type 0340, 0343 and 0344.

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Risk of injury due to malfunction of valves with alternating

current (AC)!

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure function is in perfect working order.

Risk of short-circuit/escape of media through leaking screw joints!

▶Ensure seals are seated correctly.

▶Carefully screw together coil and cable plug or valve and connection

plate.

To prevent injury, ensure that:

▶Do not make any internal or external changes to the device bodies.

Ensure that the system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized techni-

cians only and with the appropriate tools.

▶After an interruption in the power supply or pneumatic supply, ensure

that the process is restarted in a defined or controlled manner.

▶For models with ATEX or UL approval follow the safety instructions

on the respective supplementary sheet.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contin-

gencies and events which may arise during installation, operation and

maintenance.

Danger – high pressure!

▶Before loosening the lines and valves, turn off the pressure and

vent the lines.

Risk of electric shock!

▶Before reaching into the system, switch off the power supply and

secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

Risk of burns/Risk of fire if used continuously through hot device

surface!

▶Keep the device away from highly flammable substances and media

and do not touch with bare hands.

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▶Do not put any loads on the body.

▶The general rules of technology apply to application planning and

operation of the device.

3.1 Warranty

The warranty is only valid if the device is used as intended in accordance

with the specified application conditions.

3.2 Information on the internet

The operating instructions and data sheets for type 0340, 0343 and 0344

can be found on the internet at:

www.buerkert.com Type 0340, 0343, 0344

4 TECHNICAL DATA

4.1 Operating conditions

The following values are indicated on the type label:

• Voltage (Tolerance ± 10 %) / Current type

• Coil power consumption (active power in W - at operating temp.)

• Pressure range1)

• Body material: Brass (MS)

• Seal material: NBR

Operating principle 3/2-way valve Type 0340 and 0344:

Standard Version

(NC)

(NO)

Impulse Version

(NC)

(NO)

→Type 0344: Connect vacuum pump to connection R.

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Operating principle 3/2-way valve Type 0343:

Standard Version

(NC)

Continuity A → R normally open,

connect vacuum generator to R,

external air to P, auxiliary control air to Z

(NO)

Continuity P → B normally open,

connect vacuum generator to R,

external air to P, auxiliary control air to Z

The externally controlled valve, Type 0343, requires auxiliary control air which

is at least 2 bar above operating pressure

Protection class: IP65 in accordance with DIN EN 60529 /

IEC 60529 with cable plug, e. g. Bürkert

Type 2508

4.2 Application conditions

Ambient temperature: 0 °C ... +55 °C

Medium temperature: 0 °C ... +90 °C

The following values must also be observed for valves with

UL/UR approval:

Valve

type

Seal

material

Orifice

Valve

seat

[mm]

Fluid

temperature

°F / °C

Ambient

temperature

°F / °C

Fluid

(non-

hazardous

Fluids)

0340 EPDM 12.0 -4...+194 °F

-20...+90 °C

-4...+131 °F

-20...+55 °C

dry air,

inert gas

+41...+194 °F

+5...+90 °C

+41...+131 °F

+5...+55 °C

water

NBR 8.0

12.0

20.0

25.0

+32...+194 °F

0...+90 °C

+32...+131 °F

0...+55 °C

dry air,

inert gas

+41...+194 °F

+5...+90 °C

+41...+131 °F

+5...+55 °C

water

0344

(Vacuum-

version)

NBR 8.0

12.0

20.0

+32...+194 °F

0...+90 °C

+32...+131 °F

0...+55 °C

dry air,

inert gas

Viscosity (Type 0340): 21 mm2/s

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Media

Type 0340: neutral media, compressed air, water,

hydraulic oil

Type 0343 / 0344: neutral gas, compressed air, vacuum

Operating duration: Unless otherwise indicated on the type label,

the solenoid system is suitable for continuous

operation

Important information for functional reliability during continuous

operation! If standstill for a long period at least 1-2 operation

per day are recommended.

Service life: High switching frequency and high pressures

reduce the service life

4.3 Conformity

In accordance with the EC Declaration of conformity, the solenoid valve

Type 0340, 0343 and 0344 is compliant with the EC Directives.

4.4 Standards

The applied standards, which verify conformity with the EC Directives,

can be found on the EC Type Examination Certificate and / or the EC

Declaration of Conformity.

4.5 Type label

Type

Operating

principle

Orifice

Seal material

Body material

Id.- Number

Manufacture-Code

Voltage, Frequency, Power

consumption

Connection thread, Operating

pressure

0340 C 12,0 NBR MS

Made in Germany

00041346 W17MG

230V 50 Hz 8W

G1/2 P

N 0,5

- 1

6 bar

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5 INSTALLATION

5.1 Safety instructions

DANGER!

Risk of injury from high pressure in the equipment!

▶Before loosening the lines and valves, turn off the pressure and

vent the lines.

Risk of injury due to electrical shock!

▶Before reaching into the system, switch off the power supply and

secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

WARNING!

Risk of injury from improper installation!

▶Installation may be carried out by authorized technicians only and

with the appropriate tools!

Risk of injury from unintentional activation of the system and an

uncontrolled restart!

▶Secure system from unintentional activation.

▶Following installation, ensure a controlled restart.

5.2 Before installation

Installation position: any, actuator preferably upwards.

Procedure:

→Check pipelines for dirt and clean.

→Install a dirt filter before the valve inlet (≤ 500 µm).

5.3 Installation

NOTE!

Caution risk of breakage!

• Do not use the coil as a lifting arm.

→Hold the device with a open-end wrench on the body and screw

into the pipeline.

Valve body must not be installed under tension.

→Observe pin assignment according to switching function and

identification.

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5.4 Manual emergency actuation

CAUTION!

Discharge of medium due to loss of the O-rings!

▶If the O-rings are lost, the valve will leak. Medium may be discharged.

NOTE!

Caution!

• When the manual emergency actuation is locked, the valve can no

longer be actuated electrically.

Manual emergency

actuation

Press

Turn

DANGER!

Discharge of medium due to leaking device!

If the O-rings are forgotten or incorrectly inserted during installation

of the pilot valve, the device will be damaged and medium will be

discharged.

▶Before screwing in the pilot valve, correctly insert O-rings into the

depressions.

5.5 Electrical connection of the cable plug

WARNING!

Risk of injury due to electrical shock!

▶Before reaching into the system, switch off the power supply and

secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

If the protective conductor contact between the coil and body is

missing, there is danger of electrical shock!

▶Always connect protective conductor.

▶Check electrical continuity between coil and body.

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Procedure:

→Tighten cable plug (for permitted types see data sheet), observing

max. torque 1 Nm.

→Check that seal is fitted correctly.

→Connect protective conductor and check electrical continuity between

coil and body.

Authorized cable plug e.g.

Type 2508 or other suitable

cable plug in accordance with

DIN EN 175301-803 Form A

Seal

max. 1 Nm

5.5.1 Electrical connection - Pulse

DC connections:

Terminal 1 = closed +

Terminal 2 = open +

Terminal 3 = GND -

Terminal 4 = Protective conductor

Protective conductor

connection

24 3

The connection terminals in the cable plug are identified with

the numbers 1 to 3 according to the terminals on the valve.

Procedure:

→Connect the pulse valves (variable code CF 02).

→For direct current versions connect negative terminal to terminal 3.

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NOTE!

Important information:

• Avoid emitting pulses simultaneously to both coil windings.

• Do not switch any other consumers (relays, etc.) at the same time

as the terminals.

• The coil connection, to which voltage is not applied, must be galvani-

cally isolated (open).

• If two or more valves are switched in parallel, ensure that this

requirement is met by using 2-pole or multi-pole switches.

6 MAINTENANCE, TROUBLESHOOTING

6.1 Safety instructions

WARNING!

Risk of injury from improper maintenance!

▶Maintenance may be carried out by authorized technicians only and

with the appropriate tools!

Risk of injury from unintentional activation of the system and an

uncontrolled restart!

▶Secure system from unintentional activation.

▶Following maintenance, ensure a controlled restart.

6.2 Malfunctions

Type 0340: Shipment may have caused the position to occupy a

middle position.

Procedure:

→Apply pressure to connection P and briefly seal connection A/B,

→Using your finger, press piston through connection R into the end

position.

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