Burkert 0142 Bedienungsanleitung

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Type 0142

Magnetventil

2/2-Way Solenoid Valve

2/2-Wege-Magnetventil

Électrovanne à 2/2 voies

Address / Adresse

Germany / Deutschland / Allemagne

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

www.burkert.com

Manuals and data sheets on the Internet:

www.burkert.com

Bedienungsanleitungen und Datenblätter im Internet:

www.buerkert.de

Manuel d'utilisation et fiches techniques sur Internet :

www.buerkert.fr

Operating Instructions 1711/05_EU-ML_00893140 / Original

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the instructions carefully and follow the safety instruc-

tions in particular, and also observe the operating conditions.

▶Instructions must be available to each user.

▶The liability and warranty for Type 0142 are void if the operat-

ing instructions are not followed.

2 SYMBOLS

→designates a procedure which you must carry out.

Warning of serious or fatal injuries:

DANGER!

In case of imminent danger.

WARNING!

In case of potential danger.

Warning of minor or moderately severe injuries:

CAUTION!

Warns of damage to property:

NOTE!

3 INTENDED USE

Non-authorized use of the solenoid valve type 0142 may be a

hazard to people, nearby equipment and the environment.

▶The device is designed to control, shut o and meter neutral and

aggressive media up to a viscosity of 21 mm2/s.

▶Provided the cable plug is connected and installed correctly, e.g.

Bürkert type 2508, the device satises protection class IP65 in

accordance with DIN EN 60528 / IEC 60529.

▶Use according to the permitted data, operating conditions and

conditions of use specied in the contract documents and oper-

ating instructions. These are described in the chapter entitled

“Technical data”.

▶Correct transportation, correct storage and installation and care-

ful use and maintenance are essential for reliable and problem-

free operation.

▶Use the device only as intended.

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Risk of short-circuit/escape of media through leaking screw

joints.

▶Ensure seals are seated correctly.

▶Carefully screw valve and connection lines together.

To prevent injury, ensure that:

▶Do not make any external modications to the device bodies.

The system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption in the power supply or pneumatic supply,

ensure that the process is restarted in a dened or controlled

manner.

▶Do not put any loads on the body.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contin-

gencies and events which may arise during installation, operation

and maintenance.

Danger – high pressure!

▶Before loosening the lines and valves, turn o the pressure

and vent the lines.

Risk of electric shock!

▶Before reaching into the system, switch o the power supply

and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

Risk of burns/Risk of re if used continuously through hot

device surface!

▶Keep the device away from highly ammable substances and

media and do not touch with bare hands.

Risk of injury due to malfunction of valves with alternating

current (AC).

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure function is in perfect working order.

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5 TECHNICAL DATA

5.1 Operating conditions

The following values are indicated on the type label:

▶Voltage (Tolerance ± 10 %) / Current type

▶Coil power consumption (active power in W - at operating

temp.)

▶Pressure range

▶Body material: PVC (PV) or PVDF (PD)

▶Seal material: FKM, EPDM

Protection class: IP65 with accordance with DIN EN 60529 /

IEC 60529 with cable plug, e. g. Bürkert Type

2508

Operating principle:

A (NC) 2/2-way valve, normally

closed

B (NO) 2/2-way valve, normally

opened

5.2 Application conditions

Ambient temperature: PVC 0 - +40 °C

PVDF 0 - +55 °C

Permitted medium temperature depending on body material:

Body material Medium temperature

PVC 0 °C ... +50 °C

PVDF 0 °C ... +70 °C

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Pressure - Temperature Diaphragm for PVC and PVDF:

10 20 30 40 50 60 70 80

PVC

PVDF

Temperature [°C]

Pressure [bar]

Permitted media depending on seal material:

Seal material Permitted media

FKM Oxidizing acids and substances, water

EPDM Alkalis, alkaline washing and bleaching

lyes, water, oil- and grease-free media

Operating duration

Unless otherwise indicated on the type label, the solenoid system is

suitable for continuous operation.

Important information for functional reliability during con-

tinuous operation!

If standstill for a long period at least 1-2 activations per day

are recommended.

Service life

High switching frequency and high pressures reduce the service

life.

5.3 Conformity

In accordance with the EU Declaration of conformity, the solenoid

valve Type 0142 is compliant with the EU Directives.

5.4 Standards

The applied standards, which verify conformity with the EU Directives,

can be found on the EU Type Examination Certicate and / or the EU

Declaration of Conformity.

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5.5 Type label

Type

Operating

principle

Orice

Seal material

Body material

Id. Number

Manufacture-Code

Voltage, Frequency, Power

consumption

Connection thread, Nominal

pressure

0142 A 20,0 FKM PV

Made in Germany

00042005 W17MG

230V 50-60Hz 5W

025 P

N 0,5

6 bar

6 INSTALLATION

6.1 Safety instructions

DANGER!

Risk of injury from high pressure in the equipment!

▶Before loosening the lines and valves, turn o the pressure

and vent the lines.

Risk of injury due to electrical shock!

▶Before reaching into the system, switch o the power supply

and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations

for electrical equipment!

WARNING!

Risk of injury from improper installation!

▶Installation may be carried out by authorized technicians only

and with the appropriate tools!

Risk of injury from unintentional activation of the system and

an uncontrolled restart!

▶Secure system from unintentional activation.

▶Following installation, ensure a controlled restart.

english

6.2 Before installation

Installation position: any, actuator preferably upwards.

Procedure:

→Check pipelines for dirt and clean.

→Install a dirt lter before the valve inlet (≤500 µm).

6.3 Installation

Insert O-ring

Insert

Tighten union nut - evenly

by hand only

NOTE!

Caution risk of breakage!

•Do not use the coil as a lifting arm.

→Body with welded sleeve: Use PVDF.

→Body with bonded sleeves: Use Tangit special adhesive.

Valve body must not be installed under tension.

→Observe direction of ow:

The arrow on the body indicates the direction of ow (no

function in opposite ow direction).

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6.4 Manual emergency actuation

CAUTION!

Discharge of medium due to loss of the O-rings!

▶If the O-rings are lost, the valve will leak. Medium may be

discharged.

NOTE!

Caution!

•When the manual emergency actuation is locked, the valve can

no longer be actuated electrically.

Manual emergency

actuation

Press

Turn

6.5 Electrical connection of the cable plug

WARNING!

Risk of injury due to electrical shock!

▶Before reaching into the device / equipment switch o the

power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations

for electrical equipment!

If the protective conductor contact between the coil and body is

missing, there is danger of electrical shock!

▶Always connect protective conductor.

▶Check electrical continuity between coil and body.

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Authorized cable plug e.g.

Type 2508 or other suitable

cable plug in accordance with

DIN EN 175301-803 Form A

Seal

max. 1 Nm

Note the voltage and current type as specied on the type

label.

Procedure:

→Tighten cable plug (for permitted types see data sheet), observing

max. torque 1 Nm.

→Check that seal is tted correctly.

→Connect protective conductor and check electrical continuity

between coil and body.

6.5.1 Electrical connection - Pulse

DC connections:

Terminal 1 = closed +

Terminal 2 = open +

Terminal 3 = GND -

Protective conductor

connection

24 3

The connection terminals in the cable plug are identied with

the numbers 1 to 3 according to the terminals on the valve.

Procedure:

→Connect the pulse valves (variable code CF 02).

→For direct current versions connect negative terminal to terminal 3.

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NOTE!

Important information:

▶Avoid emitting pulses simultaneously to both coil windings.

▶Do not switch any other consumers (relays, etc.) at the same

time as the terminals.

▶The coil connection, to which voltage is not applied, must be

galvanically isolated (open).

▶If two or more valves are switched in parallel, ensure that this

requirement is met by using 2-pole or multi-pole switches.

7 MAINTENANCE, TROUBLESHOOTING

7.1 Safety instructions

WARNING!

Risk of injury from improper maintenance!

▶Maintenance may be carried out by authorized technicians

only and with the appropriate tools!

Risk of injury from unintentional activation of the system and

an uncontrolled restart!

▶Secure system from unintentional activation.

▶Following maintenance, ensure a controlled restart.

7.2 Malfunctions

If malfunctions occur, check:

→the device has been installed according to the instructions,

→the electrical and uid connections are correct,

→the device is not damaged,

→all screws have been tightened,

→the voltage and pressure have been switched on,

→the pipelines are clean.

english

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