Burkert 2060 Bedienungsanleitung

Quickstart

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Type 2060, 2061

2/2-way angle seat valve, 2/2-way globe valve

2/2-Wege-Schrägsitzventil, 2/2-Wege Geradsitzventil

Vanne à siège incliné 2/2 voies, Vanne à siège droit 2/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2009/02_EU-ML_00810476 / Original DE

Quickstart

Type2060, 2061

1 QUICKSTART ........................................................................ 1

2 SYMBOLS ............................................................................. 2

3 INTENDED USE .................................................................... 2

4 BASIC SAFETY INSTRUCTIONS.......................................... 3

5 GENERAL NOTES................................................................. 4

6 TECHNICAL DATA................................................................. 4

7 INSTALLATION ...................................................................... 8

8 START-UP............................................................................ 12

9 MAINTENANCE WORK....................................................... 13

10 DISASSEMBLY.................................................................... 14

1 QUICKSTART

The Quickstart contains a short summary of the most important

information and instructions for use of the device. Keep the Quick-

start in a location which is easily accessible to every user and make

them available to every new owner of the device.

Important safety information!

Failure to observe these instructions may result in hazardous

situations.

▶The Quickstart must be read and understood.

The detailed description can be found in the operating instructions

for Types2060 and2061.

The operating instructions can be found on the internet

at: country.burkert.com

1.1 Denition of terms

The term "device" used in these instructions always refers to the

Type2060 angle seat valve or the Type2061 globe valve.

In these instructions, the unit bar stands for relative pressure.

The absolute pressure is stated separately in bar(abs).

English

Symbols

Type2060, 2061

2 SYMBOLS

DANGER!

Warns of an immediate danger.

▶Failure to observe these instructions will result in death or

serious injuries.

WARNING!

Warns of a potentially hazardous situation.

▶Failure to observe these instructions may result in serious

injuries or death.

CAUTION!

Warns of a potential danger.

▶Failure to observe these instructions may result in moderate

or minor injuries.

NOTE!

Warns of damage!

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶Designates instructions to avoid a danger.

→Highlights a procedure which you must carry out.

3 INTENDED USE

Improper use of Types2060 and2061 may be hazardous to

persons, systems in the vicinity and the environment.

▶The device is designed to control the ow of liquid and gas-

eous media.

▶When using the device, observe the authorized data, operating

conditions and deployment conditions specied in the contract

documents and in the operating instructions.

▶Prerequisites for safe and trouble-free operation are correct

transportation, correct storage and proper installation, start-up,

operation and maintenance.

▶Use the device only in conjunction with third-party devices and

components recommended or approved by Bürkert.

▶Use the device only as intended.

English

Basic safety instructions

Type2060, 2061

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not take into account any

unforeseen circumstances and events which occur during instal-

lation, operation and maintenance.

The operator is responsible for observing the location-specic

safety regulations, also with reference to personnel.

Risk of injury from high pressure.

▶Before working on the system or device, switch o the pres-

sure and ventilate or empty the lines.

Risk of burns or re from hot device surfaces due to prolonged

operation.

▶Do not touch the device with your bare hands. Keep away from

highly ammable substances and media.

Risk of injury due to moving parts in the device.

▶Do not reach into openings.

Risk of injury due to bursting lines and device.

▶Because of the risk of pressure surge, valves with the ow

direction above the seat must not be used for uid media.

▶Observe the type of ow and type of medium for operating

the device.

Risk of injury of parts being ejected out when opening the

actuator.

▶Do not open the actuator.

General hazardous situations.

To prevent injuries, observe the following:

▶Secure the device against unintentional activation.

▶Only trained technicians carry out installation and maintenance

work.

▶Following an interruption in the power supply, ensure that the

process is restarted in a controlled manner.

▶Only operate the device when it is in perfect condition.

▶Observe general engineering standards and rules.

Please observe the following in order to protect against

damage to the device:

▶Feed only those media listed in chapter "Technical data" into

the medium ports.

▶Do not mechanically load the device.

▶Do not make any external modications to the valves. Do not

varnish housing parts.

English

General notes

Type2060, 2061

5 GENERAL NOTES

5.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str.13–17

D-74653 Ingelngen

Tel. +49(0)7940-1091111

Fax +49(0)7940-1091448

Email: [email protected]

International

The contact addresses can be found on the back pages of the

printed operating instructions.

They are also available online at: country.burkert.com

5.2 Warranty

A precondition for the warranty is that the device is used as

intended in consideration of the specied operating conditions.

6 TECHNICAL DATA

6.1 Conformity

The Type2060 angle seat valve and Type2061 globe valve conform

to the EU Directives as per the EU Declaration of Conformity (if

applicable).

6.2 Standards

The applied standards (if applicable) as used to verify compliance

with the EU Directives can be found in the EU type examination

certicate and/or the EU Declaration of Conformity.

According to Pressure Equipment Directive observe the following

operating conditions:

DNport connection Maximum pressure for compressible

uids of Group1 (dangerous gases and

vapours according to Art. 3, No.1.3,

lettera, rst dash)

DN65 12bar

6.3 Type label

WARNING!

Risk of injury from high pressure.

Excessive pressure can damage the device.

▶Comply with pressure range values on the type label.

English

Technical data

Type2060, 2061

Flow direction

Seal material

Flow

coecient

Control function (CF)

Type

Permitted ambient temperature

For derating, please refer

to the operating instructions,

Identication number of device

Manufacture code

CE marking (if applicable)

Permissible medium pressure, permissible

pilot pressure

Fig. 1: Description of the type label (example)

6.4 Operating conditions

6.4.1 Temperature ranges

Actuator

size

Actuator

material

Medium

temperature

(with PTFE

seal)

Ambient

temperature

ø50mm

Stainless

steel –10 – +230°C see "Fig. 2", "Tab. 3",

"Tab. 4" and "Tab. 5"

ø70mm

ø90mm

ø130mm

Tab. 1: Temperature ranges

The angle seat valve is suitable for steam sterilization.

6.4.2 Pressure ranges

Actuator size Maximum pilot pressure

ø50mm

10.5barø70mm

ø90mm

ø130mm 7.5bar

Tab. 2: Pressure ranges

English

Technical data

Type2060, 2061

Derating pressure and temperature ranges

Usage limits of the armature (derating medium pressure)

Temperature Medium pressure

–10...+50 °C 25bar

100°C 24.5bar

150°C 22.4bar

200°C 20.3bar

230°C 19bar

Tab. 3: Derating the medium pressure as per DINEN12516-1/PN25

Temperature Medium pressure

–29...+38 °C 19bar

50°C 18.4bar

100°C 16.2bar

150°C 14.8bar

200°C 13.7bar

230°C 12.7bar

Tab. 4: Derating the medium pressure as per ASMEB16.5/

ASMEB16.34Cl.150

Temperature Medium pressure

–10...+50 °C 14bar

100°C 14bar

150°C 13.4bar

200°C 12.4bar

230°C 11.7bar

Tab. 5: Derating the medium pressure as per JISB222010K

0 20 40 60 80 100 120 140 160 180 200 220

140

130

120

110

100

Ambient temperature [°C]

Medium temperature [°C]

Fig. 2: Derating VA actuator ANTG50, 70, 90, 130

English

Technical data

Type2060, 2061

Minimum pilot pressure values: Flow direction below seat

(medium ow against valve closing direction)

Required minimum pilot pressurePmin with control functionA:

Actuator size

[mm]

50 70 90 130

Pmin [bar] 4.0 5.0 5.0 5.0

Tab. 6: Required minimum pilot pressure Pmin with control functionA

The required minimum pilot pressurePmin for control functionB

andI (ow direction below seat) depends on the medium

pressure.

Minimum pilot pressure values: Flow direction above the seat

(medium ow in valve closing direction)

The required minimum pilot pressure Pmin for control functionA

(ow direction above the seat) depends on the medium pressure.

6.5 General technical data

Media

Control medium Neutral gases, air

Flow media Water, alcohols, fuels, hydraulic fluids,

saline solutions, lyes, organic solvents

For materials and

ports see data sheet

Installation position any, preferably actuator face up

Degree of protection IP67 as per IEC529/EN60529

6.6 Control function (CF)

1(P)

2(A)

Closed by spring force in rest position.

1(P)

2(B)

Opened by spring force in rest position.

1(P)

2(A)

Actuating function via reciprocal

pressurization

Tab. 7: Control functions

English

Installation

Type2060, 2061

7 INSTALLATION

DANGER!

Risk of injury from high pressure in the system.

▶Before working on the system or device, switch o the pres-

sure and vent or empty the lines.

WARNING!

Risk of injury due to improper installation.

▶Installation may only be performed by qualied and trained

personnel.

▶Use an open-end wrench for installation.

▶Following installation, ensure a controlled restart.

For control functionI: Risk of pilot pressure failure.

The valve stays in an undened position in the event of a pilot

pressure failure.

▶To ensure a controlled restart of the device, apply pilot pressure

and activate the medium.

Risk of injury due to moving parts in the device.

▶Do not reach into openings.

7.1 Preparatory work

•Ensure that pipelines are in alignment.

•Remove soiling from pipelines.

•Note ow direction (see type label).

7.2 Removing actuator from the valve

body

→Clamp valve body into a collet.

NOTE!

Damage to the seat seal or seat contour.

▶When removing the actuator, the valve must be in the open

position.

→For control functionA pressurize the pilot air port1 with com-

pressed air: Valve opens.

→Place a suitable open-end wrench on the wrench at of the

nipple.

→Unscrew actuator from the valve body.

Actuator

Nipple

Valve body

Wrench at

for open-end

wrench

Pilot air port

CFA, CFI

Exhaust port CFB

Pilot air port

CFB, CFI

Exhaust port CFA

Transparent cap

with position

indicator

Digits for indi-

cating the ow

direction

Fig. 3: Angle seat valve Type2060

English

Andere Handbücher für 2060

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