Burkert 6240 Bedienungsanleitung

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Type 6240

2/2 way servo solenoid valve

2/2-Wege-Servo-Magnetventil

Électrovanne servo-commandée à 2/2 voies

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the operating instructions carefully and follow the safety

instructions in particular, and also observe the operating

conditions.

▶Operating instructions must be available to each user.

▶The liability and warranty for the device are void if the operating

instructions are not followed.

1.1 Symbols

▶Designates an instruction to prevent risks.

→designates a procedure which you must carry out.

Warning of injuries:

DANGER

Imminent danger. Serious or fatal injuries.

WARNING

Potential danger. Serious or fatal injuries.

CAUTION

Danger. Minor or moderately severe injuries.

Warns of damage to property:

NOTE!

2 INTENDED USE

Incorrect use of the solenoid valve Type 6240 can be dangerous

to people, nearby equipment and the environment.

▶The device is designed to control, shut o and meter neutral media

up to a viscosity of 21 mm2/s.

▶Provided the cable plug is connected and installed correctly, e.g.

Bürkert Type 2508, the device satises protection class IP65 in

accordance with DIN EN 60529 / IEC 60529.

▶Use according to the permitted data, operating conditions and

conditions of use specied in the contract documents and operat-

ing instructions.

▶Correct transportation, correct storage and installation and careful

use and maintenance are essential for reliable and problem-free

operation.

▶Use the device only as intended.

2.1 Denition of term

In these operating instructions, the term “device” always refers to

the Type 6240.

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Risk of injury due to malfunction of valves with alternating

current (AC).

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure function is in perfect working order.

Risk of short-circuit/escape of media through leaking screw joints.

▶Ensure seals are seated correctly.

▶Carefully screw valve and connection lines together.

General hazardous situations.

To prevent injury, ensure that:

▶Do not make any internal or external changes. Ensure that the

system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption in the power supply or pneumatic supply,

ensure that the process is restarted in a dened or controlled

manner.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contingencies

and events which may arise during installation, operation and

maintenance.

Danger – high pressure.

▶Before loosening the lines and valves, turn o the pressure and

vent the lines.

Risk of electric shock.

▶Before reaching into the system, switch o the power supply

and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

Risk of burns/Risk of re if used continuously through hot device

surface.

▶Keep the device away from highly ammable substances and

media and do not touch with bare hands.

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▶Do not put any loads on the body.

▶For models with ATEX approval follow the safety instructions in

the ATEX manual.

▶The general rules of technology apply to application planning

and operation of the device.

3.1 Warranty

The warranty is only valid if the device is used as intended in accor-

dance with the specied application conditions.

3.2 Information on the internet

The operating instructions and data sheets for type 6240 can be found

on the internet at:

www.burkert.com Type 6240

4 TECHNICAL DATA

4.1 Conformity

Type 6240 conforms with the EU Directives according to the EU Dec-

laration of Conformity (if applicable).

4.2 Standards

The applied standards, which verify conformity with the EU Directives,

can be found on the EU-Type Examination Certicate and / or the EU

Declaration of Conformity (if applicable).

4.3 Type label

Please observe the specications on the type label.

Type

Circuit function

Orice Sealing material

Body material

(MS = brass, VA = stainless steel)

Order no.

Voltage, Frequency,

Power consumption

(Tolerance ± 10 %)

Port connection,

Operating pressure

6240 A 6,0 FKM MS

00177802 W17MG

230 V 50 Hz 8 W

G1/4 PN 0-16 bar

Example:

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4.4 Application conditions

Media: Neutral gases and liquids,

Technical vacuum

Ambient temperature: max. +55 °C

Permitted medium temperature depending on sealing material:

FKM –10 ... +120 °C

EPDM –30 ... +120 °C

PTFE/PEEK max. +180 °C

Permitted medium temperature for high-pressure variant (Code

MX31/MX32) depending on sealing material.:

PCTFE/FKM –10 ... +80 °C

PCTFE/EPDM –30...+80 °C

Degree of protection: IP65 with device socket

Operating duration: Unless otherwise indicated on the type

label, the solenoid system is suitable for

continuous operation.

Temperatures for valves with UL/UR approval

Non-hazardous uids Hazardous uids

Fluid –30 ... +140 °C –10 ... +140 °C

Ambient –30 ... +55 °C –10 ... +55 °C

NOTE

Liquids and high dierential pressure may cause high pressure

surges.

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4.5 Circuit functions

Circuit function A

1 (P)

2 (A)

Servo with positive lift

High-pressure variant:

Circuit function A

2 (A)

1 (P)

Servo without positive lift

Circuit function B

2 (B)

1 (P)

5 INSTALLATION

DANGER!

Risk of injury from high pressure in the equipment.

▶Before loosening the lines and valves, turn o the pressure and

vent the lines.

Risk of injury due to electrical shock.

▶Before reaching into the device or the equipment, switch o the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

WARNING!

Risk of injury from improper installation.

▶Installation may be carried out by authorized technicians only

and with the appropriate tools.

Risk of injury from unintentional activation of the system and an

uncontrolled restart.

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

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Medium leaking through damaged connections.

▶Do not damage sealing surfaces of the body connections.

Danger due to unsuitable screw connections.

▶Use compatible screw connections only.

→Check pipelines for dirt and clean.

→Install a dirt lter before the valve inlet (0,2...0,4 mm).

Installation position: any, actuator preferably upwards.

NOTE!

Caution risk of breakage.

▶Do not use the coil as a lever arm.

Valve body must not be installed under tension.

Sealing material must not get into the device.

→Seal the pipe connection with an elastomer seal or PTFE tape.

Ensure that no sealing material gets into the device.

→Observe direction of ow: from 1 → 2 (from P → A).

→Hold the device with a open-end wrench on the body and screw

into the pipeline.

5.1 Installation of coil

WARNING!

Risk of escape of media.

When a sticking nut is loosened, medium may escape.

▶Do not tighten sticking nut any further.

Risk of injury due to electrical shock.

If the protective conductor contact between the coil and body is

missing, there is danger of electrical shock.

▶During installation insert the plastic ring into the body journal. The

plastic ring must not project over the octagonal nipple.

▶Check protective conductor contact after installing the coil.

Overheating, risk of re.

If the coil is connected without a pre-installed valve, the coil will

overheat and be destroyed.

▶Connect the coil with a pre-installed valve only.

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Plastic ring

Nut

O-ring

max. 5 Nm

4 x 90°

Fig. 1: Installation of coil

5.2 Electrical connection of the cable plug

WARNING!

Risk of injury due to electrical shock.

▶Before reaching into the system, switch o the power supply

and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

If the protective conductor is not connected, there is a risk of

electric shock.

▶Always connect protective conductor and check electrical

continuity.

→Tighten cable plug (for permitted types see data sheet), observing

max. torque 1 Nm.

→Check that seal is tted correctly.

→Connect protective conductor and check electrical continuity.

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Seal

max. 1 Nm

Authorized cable plug

e.g. Type 2508 (or Type 2509)

6 MAINTENANCE, TROUBLESHOOTING

WARNING!

Risk of injury from improper maintenance.

▶Maintenance may be carried out by authorized technicians only

and with the appropriate tools.

Risk of injury from unintentional activation of the system and an

uncontrolled restart.

▶Secure system from unintentional activation.

▶Following maintenance, ensure a controlled restart.

6.1 Malfunctions

If malfunctions occur, check

whether

•the device has been installed

according to the instructions,

•the electrical and uid con-

nections are correct,

•the device is not damaged,

•all screws have been

tightened,

•the voltage and pressure have

been switched on,

•the pipelines are clean.

If the magnet is not attracting

Possible causes:

•Short circuit or coil

interrupted,

•core or core area dirty.

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7 SPARE PARTS

CAUTION!

Risk of injury and/or damage by the use of incorrect parts.

Incorrect accessories and unsuitable spare parts may cause injuries

and damage the device and the surrounding area.

▶Use only original accessories and original spare parts from

Bürkert.

▶Do not open the uidic part of the device without the consent of

the manufacturer.

Fitting

Coil Wearing part set can be

requested via the sales

oces by quoting the

order number of the

device

(see .„4.3 Type label“)

8 TRANSPORT, STORAGE, DISPOSAL

NOTE!

Transport damages.

Inadequately protected equipment may be damaged during

transport.

▶During transportation protect the device against wet and dirt in

shock-resistant packaging.

▶Avoid exceeding or dropping below the allowable storage

temperature.

Incorrect storage may damage the device.

▶Store the device in a dry and dust-free location.

▶Storage temperature –40...+80 °C

Damage to the environment caused by device components con-

taminated with media.

▶Dispose of the device and packaging in an environmentally

friendly manner.

▶Observe applicable regulations on disposal and the

environment.

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