Burkert 0127 Bedienungsanleitung

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Type 0127

Rocker valve

2/2 or 3/2-way solenoid valve

2/2 oder 3/2-Wege Magnetventil

Vanne magnétique 2/2 ou 3/2

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the instructions carefully and follow the safety instructions

in particular, and also observe the operating conditions.

▶Instructions must be available to each user.

▶The liability and warranty for Type 0127 are void if the operating

instructions are not followed.

1.1 Symbols

→designates a procedure which you must carry out.

▶Designates an instruction to prevent risks.

Warning of injuries:

Danger!

Imminent danger. Serious or fatal injuries.

Warning!

Potential danger. Serious or fatal injuries.

Caution!

Danger. Minor or moderately severe injuries.

Warns of damage to property:

note!

Contents

1 Operating Instructions ................................................................. 2

2 Intended use ............................................................................... 3

3 Basic safety instructions .............................................................. 3

4 Modularity ................................................................................... 4

5 Technical Data ............................................................................. 5

6 Installation ..................................................................................... 7

7 Maintenance / Malfunctions....................................................... 11

8 Replacement parts .................................................................... 11

9 Transport, Storage, Disposal...................................................... 11

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2 INTENDED USE

Valve Type 127 has been designed as a rocker solenoid valve

with isolating diaphragm.

It is suitable for laboratory, medical and analysis technology

▶Use according to the authorized data, operating conditions,

and conditions of use specied in the contract documents and

operating instructions.

▶The valve must not be used outdoors.

▶Use the device only in conjunction with third-party devices and

components recommended and authorized by Bürkert.

▶Use device only when in perfect condition and always ensure

proper storage, transportation, installation and operation.

▶Use the device only as intended.

2.1 Denition of term

The term “device” used in these instructions always stands for the

ipper solenoid valve type 0127.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contin-

gencies and events which may arise during installation, operation

and maintenance.

Danger – high pressure.

▶Before loosening the lines and valves, turn o the pressure and

vent the lines.

Risk of injury due to electric shock.

▶Before working on the system or device, switch o the power

supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

Risk of burns/risk of re if used continuously through hot device

surface.

▶Keep the device away from highly ammable substances and

media and do not touch with bare hands.

Leaking medium when the diaphragm is worn.

▶Regularly check for leaking medium.

▶If the media is hazardous, protect the environment from danger.

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General hazardous situations.

To prevent injuries:

▶Do not make any internal or external changes on the device and

do not subject it to mechanical stress.

▶Secure to prevent unintentional actuation.

▶Only trained technicians may perform installation and mainte-

nance work.

▶The valves must be installed in accordance with the regulations

applicable in the country.

▶After an interruption in the power supply, ensure that the pro-

cess is restarted in a controlled manner.

▶Observe the general rules of technology.

note!

Electrostatic sensitive components / modules.

The power reduction electronics, which is available as an

accessory, contains electronic components which react sensi-

tively to electrostatic discharge (ESD). Contact with electrostati-

cally charged persons or objects is hazardous to these compo-

nents. In the worst case scenario, they will be destroyed immedi-

ately or will fail after start-up.

•Observe the requirements in accordance with EN 61340-5-1 and

5-2 to minimize or avoid the possibility of damage caused by a

sudden electrostatic discharge.

•Do not touch live electronic components.

4 MODULARITY

The valve is modular in design and can be supplied with dierent

line connections according to the application case. It can be used

individually and in blocks.

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5 TECHNICAL DATA

5.1 Operating Conditions

Warning!

Risk of injury.

Malfunction if used outside.

▶Do not use Type 0127 outside and avoid heat sources which

may cause the permitted temperature range to be exceeded.

Ambient temperature 0 ... +55 °C

Medium temperature

Nominal width Seal material Temperature range

DN 0,8 FFKM +5...+50 °C

DN 0,8 FKM 0...+50 °C

DN 0,8 EPDM -5...+50 °C

DN 1,2 und 1,6 FFKM +10...+50 °C

DN 1,2 und 1,6 FKM +5...+50 °C

DN 1,2 und 1,6 EPDM -5...+50 °C

Media neutral and aggressive liquids and

gases which do not corrode the

housings and seal materials (see resistance table

at www.burkert.com → Type)

Protection class IP54 with wires and individual device socket

IP20 with multi-device socket

5.2 Conformity

The solenoid valve Type 0127 conforms to the EU directives

according to the EU Declaration of Conformity (if applicable).

5.3 Standards

The applied standards, which are used to demonstrate compliance with

the EU Directives, are listed in the EU type test certicate and/or the EU

Declaration of Conformity (if applicable).

5.4 Mechanical Data

Dimensions see data sheet

Housing material PVDF, ETFE, PEEK,PPS

Sealing material FFKM, FKM, EPDM

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5.5 Pneumatic Data

Operating principles

P/NC

2/2-way valve, direct action, closed with no

current

P/NO

2/2-way valve, direct action, opened with

no current

A in/out

P/NC R/NO

3/2-way valve, direct-acting,

all-purpose

Pressure range see type label

Line connections Threaded connection G1/8,

NPT1/8 or UNF1/4-28

Flanged connection

Hose connection

Note the information specied on the rating plate for voltage,

type of current, and pressure.

5.5.1 Rating plate (example)

Ident. no.

Voltage/frequency output

Nominal connection pressure

Type

Operating principle

Nominal width

Seal material

Housing materia

if applicable

Made in Germany

0127 T 1,6 FFKM PD

PN0-2 bar / 29 PSI

24V AC/DC 3W

S/N 1940

00073606 W13ME

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5.6 Electrical Data

Operating voltage 12 V DC

24 V DC

24 V UC

Voltage tolerance ± 10 %

Nominal power

12-24 V 3.0 W

Nominal operating mode Long-term operation,

duty cycle 100 %

for block assembly if temperatures of media or

surrounding area above +40 °C:

intermittent duty 40% (10 min)

Note the information specied on the rating plate for voltage,

type of current, and pressure.

6 INSTALLATION

6.1 Safety Instructions

Warning!

Risk of injury when installing the valve.

▶This work may be carried out by authorised technicians only and

with the appropriate tools.

▶After an interruption in the power supply or pneumatic supply,

ensure that the process is restarted in a dened or controlled

manner.

6.2 Fluid Installation

Danger!

Danger – high pressure.

Danger of severe injuries from reaching into the system.

▶Before loosening the lines and valves, turn o the pressure and

vent the lines.

Installation position: any position, preferably with the drive facing

up.

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Installation

→Before installation, clean any possible dirt o the pipelines and

ange connections.

→If required, install a dirt trap to prevent malfunctions.

Mesh size: 5 µm

Observe the direction of ow of the valve.

Operating principle*

* see also the description of the operating principles in the chapter entitled

“Pneumatic Data”

Identication of the valve connections on the housing:

NO Normally Open Connection normally openfor WWB

NC Normally Closed Connection normally closed, for WWA

IN/OUT for pressure connection (distributor) or

work connection (mixer), for WWT

The valve housing must not be twisted by the fastening screws

or by screwing in the connecting nipples too far.

The housings with threaded or hose connection have xing eyelets

for the screw connection from above with M3 and from below with

self-tapping screws BZ 3.9 x ... DIN 7971.

Housing with threaded connection:

→Use PTFE tape as sealing material

→Screw in the connecting thread by hand only

Housing with hose connection:

→Use exible silicone or FKM hose with 1.6-2 mm inner diameter

Valve with anged connection:

→Remove the locking plate (coloured orange).

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Do not remove the anged plate.

Warning!

Danger – escaping medium.

Leaking connections if seals not seated properly, if connection plate

uneven or if surface quality of the connection plate inadequate.

▶Make certain the seals included with delivery are properly seated

in the valve.

▶Ensure that the connection plate is even.

▶Ensure that the surface quality of the connection plate is

adequate.

→Insert the seal into the valve.

Caution!

If the tightening torque is too great, the device may be

damaged.

▶Observe the max. tightening torque of the screws.

Screw in screws to 0.3 ± 0.05 Nm

(does not apply to self-tapping

screws)

Caution:

Do not remove

anged plate !

→Attach valve to the connection plate.

Dimensional drawing for connection plate:

IN/OUT

M2.5 min 8.5 deep

max. ø2

21.5

10.5

Arrangement of the bores:

3-way 2-way central exit 2-way external exit

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6.3 Electrical Installation

Danger!

Risk of electric shock when reaching into the equipment.

▶Before starting work, always switch o the power supply and

safeguard to prevent re-activation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

Note the voltage and current type as specied on the rating

plate.

Voltage tolerance±10%

Connection to device socket:

Danger!

Risk of electric shock if protective conductor not connected.

▶Always connect protective conductor.

Earthing connection (if tted): Middle plug tab

Ensure that the at seal is seated correctly for the electrical

connection to the device socket.

Device socket

Type 1054

Flat seal

Valve

max. tightening torque:

0.4 Nm

Caution!

If the tightening torque is too great, the device may be

damaged.

▶Observe the max. tightening torque of the screw.

→Screw device socket to valve to a max. tightening torque of 0.4 Nm.

Alternative electrical connection:

Two individual wires

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