Burkert 6516 Bedienungsanleitung

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Type 6516 – 6519

3/2, 5/2 or 5/3 way solenoid valve

3/2-, 5/2- bzw. 5/3-Wege-Magnetventil

Électrovanne 3/2, 5/2 ou 5/3 voies

1 THE OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the operating instructions carefully and follow the safety

instructions in particular.

▶The operating instructions must be available to every user.

▶The liability and warranty for Type 6516 – 6519 are not applicable if

the operating instructions are not followed.

1.1 Symbols

▶Designates instructions for risk prevention.

→Designates a procedure which you must carry out.

Warning of serious or fatal injuries:

DANGER!

In case of imminent danger.

WARNING!

In case of potential danger.

Warning of minor or

moderately severe injuries:

Warning of damage:

CAUTION! NOTE!

1.2 Definition of the term "device"

The term "device" used in the instructions always refers to the

Type 6516 – 6519.

2 INTENDED USE

Incorrect use of the solenoid valve Type 6516 – 6519 may be a

hazard to people, nearby equipment and the surrounding area.

▶The device is used exclusively as 3/2, 5/2 or 5/3-way solenoid valve

for the media permitted according to the data sheet of the corre-

sponding type.

▶Provided the cable plug is connected and installed correctly,

e.g. Bürkert Type 2506 (for Type 6516/6517) or Type 2508

(for Type 6518/6519), the device satisfies degree of protection IP65

in accordance with DIN EN 60529 / IEC 60529.

▶In a hazardous area, the device may be used only in accordance

with the specification on the separate Ex type label. For the use,

observe the additional information enclosed with the device with

safety instructions for the EX area.

▶Devices without a separate Ex type label may not be used in a

potentially explosive area.

▶Use according to the authorized data, operating conditions and condi-

tions of use specified in the contract documents, the data sheet and

the operating instructions.

▶Correct transport, correct storage and installation as well as careful use

and maintenance are essential for reliable and problem-free operation.

▶Use the device only for its intended purpose.

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3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contin-

gencies and events which may arise during assembly, operation and

maintenance.

Danger – high pressure!

▶Turn off the pressure and vent the lines before loosening lines or

valves.

Risk of electric shock!

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

Risk of injury from greatly accelerated device parts!

▶Before pressurizing the valve, check that all screw connections

and screw joints are tight and secure.

Risk of burns/danger of fire during long-term operation due to

hot device surface!

▶Keep the device away from highly flammable substances and

media and do not touch with bare hands.

Risk of injury due to malfunction of valves with alternating

current (AC)!

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure flawless functioning.

To prevent injuries/damage:

▶Never adjust the screws which are locked with red paint.

▶Do not make any internal or external changes to the device and

safeguard against unintentional actuation.

▶Installation and maintenance work may be carried out only by autho-

rized technicians with the appropriate tools.

▶After an interruption in the electrical or pneumatic supply, ensure

that the process is restarted in a defined or controlled manner.

▶Do not subject the housing to mechanical loads.

▶Observe the general accepted technical rules.

3.1 Restrictions

If exporting the device, observe any existing restrictions.

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4 STRUCTURE AND FUNCTION

The valves can be mounted in blocks on the modular pneumatic base

rail Type MP07.

4.1 Structure of the standard designs

4.1.1 Connections

All connections are identified by numbers on the valve surface. These

refer to the following functions:

Number Function

1 Pressure inlet port

2 and 4 Outlet port

3 and 5 Exhaust port

12 and 14 Control pressure port

4.1.2 Type 6516 (3/2-way), Type 6517 (5/2-way)

Cable plug Type 2506

Indicator pin (see Chap."6.5")

Control pressure port 14

Outlet port 2 and 4

Pilot valve Type 6106

Fig. 1: Valve structure Type 6516 / 6517 (in the example Type 6517)

4.1.3 Type 6518 (3/2-way), Type 6519 (5/2-way)

Cable plug Type 2508

Indicator pin (see Chap."6.5")

Control pressure port 14

Outlet port 2 and 4

Pilot valve Type 6014

Fig. 2: Valve structure Type 6518 / 6519 (in the example Type 6519)

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4.1.4 5/3-way function, 5/2-way function impulse

Pilot valve Type 6014

Exhaust port 5

Pressure inlet port 1

Exhaust port 3

Cable plug Type 2508

Fig. 3: Valve structure 5/3-way function, 5/2-way function impulse

4.1.5 Type 6517 and 6519 with plastic body and

NAMUR flange with adapter plate

3/2-way function

5/2-way function

Adapter plate

Fig. 4: Valve structure NAMUR in the example Type 6519

The valves Type 6517 and 6519 Namur with plug tabs at the side are

supplied ex works, 5/2-way function. The 3/2 way function is set by

turning the adapter plate 180°.

When using as 3/2-way valve, close port 3 with supplied sealing

plug G1/4. When using on large actuators with fast outlet time, use a

silencer instead of the sealing plug.

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4.2 Operating principles

C3/2-way valve

Normally inlet port 1 (P/NC) closed, outlet port 2

(A/OUT) conected with exhaust port 3 (R/NO).

(MP07)

3/2-way valve for vacuum*, with auxiliary

control air

Normally inlet port 1 (P/NC) closed, outlet port 2

(A/OUT) conected with exhaust port 3 (R/NO).

D3/2-way valve

Normally inlet port 1 (P/NO) connected with

outlet port 2 (B/OUT), exhaust port 3 (R/NC)

closed.

H5/2-way valve

Normally inlet port 1 (P) connected with outlet

port 2 (A), outlet port 4 (B) connected with

exhaust port 5 (S), exhaust port 3 (R) closed.

Z5/2-way valve

Pulse version (2 coils)

L5/3-way valve

Middle position all port connections closed,

inlet port 1, outlet port 4 and 2, vent of outlet

ports to 5 respectively 3.

N5/3-way valve

Middle postion pressure inlet port 1 (P) closed,

outlet ports 2 (A) and 4 (B) connected with

exhaust ports 3 (R) respectively 5 (S).

* The vacuum generator must be connected to port 1.

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5 TECHNICAL DATA

5.1 Conformity

The solenoid valve Type 6516 – 6519 is compliant with EC directives

as stated in the EC Declaration of Conformity.

5.2 Standards

The applied standards which are used to demonstrate compliance with

the EC Directives are listed in the EC Prototype Examination Certificate

and/or the EC Declaration of Conformity.

5.3 Type label

Type Operating principle Orifice

Ident. number Manufacturer code

Voltage, frequency,

output

Connection type,

permitted pressure range

Made in Germany

6519 H 9.0

G1/4 PN2–10bar

230V 50–60Hz 2W

00174395 W1YMG

Example:

Fig. 5: Example of type label on the pilot-controlled solenoid valve

Type 6519

5.4 Operating conditions

Please observe the specifications on the data sheet and on the

type label.

Types 6516 – 6519 Type 6519 for extended

temperature range

Ambient

temperature1)

–25 °C ... +55 °C Aluminum ematalized:

–40 ... + 80 °C

Stainless steel:

–30 ... + 80 °C

Permitted

medium temp. –10 ... +50 °C –30 ... +80 °C

Compressed air

quality

ISO 8573-1:2010,

Class 7.4.42)

ISO 8573-1:2010,

Class 7.2.42)

Permitted

pressure range

Observe specifications on type label

Pressure difference at least 2 bar between

ports 1 and 3/5

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Types 6516 – 6519 Type 6519 for extended

temperature range

Degree of

protection

IP65 as per DIN EN 60529 / IEC 60529 with

correctly connected and fitted cable plug,

e.g. Bürkert Type 2506 (Type 6516/6517) or

Type 2508 (Type 6518/6519)

Permitted

media

Filtered compressed air oiled and unoiled, neutral

gases

Operating

duration

Unless otherwise indicated on the type label, the

solenoid system is suitable for continuous operation

The following values must also be observed for valves with

UL/UR approval:

Valve types Fluid temperature Ambient temperature Fluid

6518 –10 °C...+55 °C –10 °C...+55 °C Air

6519

1) Observe temperature restrictions on account of approvals.

2) To prevent the expanded compressed air from freezing, its pressure dew

point must be at least 10 K lower than the medium temperature.

Important information for functional reliability during continuous

operation!

If the equipment is switched off for a long period, it is recom-

mended to activate the valves at least 1-2 per day.

Service life:

High switching frequency and high pressures reduce the service life.

The valves operate maintenance-free.

5.5 Materials

The seal materials depend on the housing materials:

Housing

material

PA AL

anodized

ematalized

Seal

material

NBR, PUR NBR FKM, NBR PU, NBR,

FKM

5.6 External control pressure

If valves are designed for auxiliary control air, the compressed air

supply must be connected to port 12 or 14 (control pressure port).

Control pressure: at least 70 % of the operating pressure to

port 1 (minimum control pressure 2.5 bar)

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6 ASSEMBLY

6.1 Safety instructions

DANGER!

Risk of injury from high pressure in the system!

▶Turn off the pressure and vent the lines before loosening lines or

valves.

Risk of injury due to electrical shock!

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

WARNING!

Risk of injury from greatly accelerated device parts and uncon-

nected whiplashing compressed air hoses!

▶Before pressurizing the valve, check that all screw connections

and screw joints are tight and secure.

Risk of injury from improper assembly!

▶Assembly may only be carried out by authorized technicians and

with the appropriate tools!

Risk of injury from unintentional activation of the system and

uncontrolled restart!

▶Secure system against unintentional activation.

▶Following assembly, ensure a controlled restart.

6.2 Installation of the pilot valve

WARNING!

Risk of injury from leaking valve.

▶Ensure that the O-rings/seals are correctly seated in the valve.

Overheating, risk of fire!

Connection of the coil without pre-assembled valve will result in

overheating and destroy the coil.

▶Connect the coil with pre-assembled valve only.

Danger due to electrical shock if coil incorrectly installed!

▶During installation ensure that the coil is situated firmly on the

housing cover so that the protective conductor connection of the

coil is connected to the valve housing.

NOTE!

Caution risk of breakage!

• Do not used coil as a lever arm.

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6.2.1 Installation of the pilot valve Type 6106 (for

valve type 6516 / 6517)

0 = rest position

1 = switching

position

→Installation always in the

position shown; if required,

turn coil by 180 °.

→Screw the housing of the pilot

valve to the housing of the

main valve using 2 screws.

Observe tightening torque of

max. 0.5 Nm.

→Mount solenoid coil and

screw down using M2 screws.

Observe tightening torque of

max. 0.15 Nm.

6.2.2 Installation of the pilot valve Type 6014

(for valve type 6518 / 6519)

Manual control

(can be locked

by pressing and

turning)

→Screw the housing of the pilot

valve to the main valve.

Observe tightening torque of

max. 1.5 Nm.

→Connect the coil to the core

guide tube.

The coil can be turned

by 4 x 90° (for block

assembly only 2 x 180°).

→Screw down the coil with

a nut using an open-end

wrench (the device may be

damaged if other tools are

used, e.g. pliers).

Observe tightening torque of

max. 5 Nm.

english

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