Burks GV Series Bedienungsanleitung

A Crane Co. Company

INSTALLATION AND OPERATION MANUAL

IMPORTANT! Read all instructions in this manual before operating pump.

DO NOT work on pump until you are sure pump and associated piping are totally depressurized,

pump and motor have cooled down, and electricity to the motor has been shut off and locked out.

As a result of Crane Pumps & Systems, Inc., constant product improvement program, product

changes may occur. As such Crane Pumps & Systems reserves the right to change

product

without prior written notiﬁcation.

420 Third Street 83 West Drive, Bramton

Piqua, Ohio 45356 Ontario, Canada L6T 2J6

Phone: (937) 778-8947 Phone: (905) 457-6223

Fax: (937) 773-7157 Fax: (905) 457-2650

www.cranepumps.com Form No. F0925D-Rev. F

Condensate Return Systems - Series: GV

WARNING!

The receiver tank is NOT a pressure vessel. It MUST be vented to atmoshere to prevent pressure buildup. Any

internal pressure other than that due to the weight of ﬂuid in the tank IS UNSAFE - Warranty is void if receiver

tank is pressurized.

Please Read This Before Installing Or Operating Pump.

This information is provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help recognize this information,

observe the following symbols:

IMPORTANT! Warns about hazards that can result

in personal injury orIndicates factors concerned with

assembly, installation, operation, or maintenance which

could result in damage to the machine or equipment if

ignored.

CAUTION! Warns about hazards that can or will cause minor

personal injury or property damage if ignored. Used with symbols

below.

WARNING! Warns about hazards that can or will cause serious

personal injury, death, or major property damage if ignored. Used

with symbols below.

Only qualiﬁed personnel should install, operate and repair

pump. Any wiring of pumps should be performed by a qualiﬁed

electrician.

WARNING ! Toreducerisk ofelectricalshock, pumpsand

control panels must be properly grounded in accordance

with the National Electric Code (NEC) or the Canadian

Electrical Code (CEC) and all applicable state, province,

local codes and ordinances. Improper grounding voids

warranty.

WARNING! To reduce risk of electrical shock, always

disconnect the pump from the power source before

handling or servicing. Lock out power and tag.

WARNING! Operation against a closed

discharge valve will cause premature bearing

and seal failure on any pump, and on end

suction and self priming pump the heat build

may cause the generation of steam with resulting dangerous

pressures. It is recommended that a high case temperature

switch or pressure relief valve be installed on the pump body.

CAUTION ! Pumps build up heat and pressure

during operation-allow time for pumps to cool

before handling or servicing.

WARNING ! This pump is designed to handle materials

which could cause illness or desease through direct

exposure. Wear adequate protective clothing when

working on the pump or piping.

WARNING ! Do not pump hazardous materials

(ﬂammable, caustic, etc.) unless the pump is speciﬁcally

designed and designated to handle them.

WARNING ! Do not wear loose clothing that may

become entangled in moving parts.

WARNING ! Keep clear of suction and discharge

openings. DO NOT insert ﬁngers in pump with power

connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each

time before lifting. DO NOT operate pump without safety

devices in place. Always replace safety devices that

have been removed during service or repair. Secure the

pump in its operating position so it can not tip over, fall

or slide.

DO NOT exceed manufacturers recommendation for

maximum performance, as this could cause the motor

to overheat.

WARNING ! To reduce risk of electrical shock, all wiring

and junction connections should be made per the NEC

or CEC and applicable state or province and local

codes. Requirements may vary depending on usage

and location.

WARNING! Products returned must be cleaned,

sanitized, or decontaminated as necessary prior to

shipment, to insure that employees will not be exposed

to health hazards in handling said material.AllApplicable

Laws And Regulations Shall Apply.

Bronze/brass and bronze/brass ﬁtted pumps may

contain lead levels higher than considered safe for

potable water systems. Lead is known to cause cancer

and birth defects or other reproductive harm. Various

government agencies have determined that leaded

copper alloys should not be used in potable water

applications. For non-leaded copper alloy materials of

construction, please contact factory.

Crane Pumps & Systems, Inc. is not responsible for

losses, injury, or death resulting from a failure to observe

these safety precautions, misuse or abuse of pumps or

equipment.

SAFETY FIRST!

Hazardous ﬂuids can

cause ﬁre or explo-

sions, burnes or death

could result.

Extremely hot - Severe

burnes can occur on contact.

Biohazard can cause

serious personal injury.

Hazardous ﬂuids can Hazard-

ous pressure, eruptions or ex-

plosions could cause personal

injury or property damage.

Rotating machinery

Amputation or severe

laceration can result. Hazardous voltage can

shock, burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.

®Burks is a registered trademark of Crane Pumps & Systems, Inc.

1984, 2001, 2003, 1/2006, 9/06 Alteration Rights Reserved

GENERAL INFORMATION

To the Purchaser:

Congratulations! You are the owner of one of the ﬁnest

pumps on the market today. Burks® Pumps are products

engineered and manufactured of high quality components.

Over eighty years of pump building experience along

with a continuing quality assurance program combine

to produce a pump which will stand up to the toughest

pumping projects.

This manual will provide helpful information concerning

installation, maintenance, and proper service guidelines.

Receiving:

Upon receiving the pump, it should be inspected for

damage or shortages. If damage has occurred, ﬁle a claim

immediately with the company that delivered the pump.

If the manual is removed from the crating, do not lose or

misplace.

Storage:

Short Term - Burks Pumps are manufactured for efﬁcient

performance following long inoperative periods in storage.

For best results, pumps can be retained in storage, as

factory assembled, in a dry atmosphere with constant

temperatures for up to six (6) months.

Long Term - Any length of time exceeding six (6) months,

but not more than twenty four (24) months. The units

should be stored in a temperature controlled area, a roofed

over walled enclosure that provides protection from the

elements (rain, snow, wind blown dust, etc..), and whose

temperature can be maintained between +40 deg. F and

+120 deg. F.

If extended high humidity is expected to be a problem, all

exposed parts should be inspected before storage and all

surfaces that have the paint scratched, damaged, or worn

should be recoated with a water base, air dry enamel paint.

All surfaces should then be sprayed with a rust-inhibiting

oil.

INSTALLATION

1. Wet return line should be connected to the tapping in

the receiver tank.

2. Strainer/Dirt Trap should be installed in the return line

immediately before the receiver tank.

3. Check Valve should be installed between the boiler and

the pump.

4. Vent to atmosphere from tapped opening in the top of

the tank using 1” line or larger. Do not use valves or

traps in the vent line. A tee in the vent line, connected to

a drain, will direct overﬂow water to drain in case of a

pump failure.

WARNING - The receiver tank is NOT a

pressure vessel. It MUST be vented to

atmosphere to prevent pressure build-up.

Any internal pressure other than that due to

the weight of ﬂuid in the tank IS UNSAFE -

Warranty is void if receiver tank is pressurized.

5. Float Switch or Mechanical Alternator should be wired

by competent electrician to insure proper performance

of the motor. Before wiring, make certain the voltage

and cycles of the supply circuit are the same as on

the motor nameplate. Refer to wiring diagram on motor

nameplate and on switch tag. Controls are factory set

for speciﬁc ﬂoat travel. Float travel may be adjusted for

close control of receiver water level. See attached tag

for detailed instructions.

OPERATING

1. Open all valves in return line and discharge line to boiler.

2. Apply electrical power to system.

When water level in receiver tank reaches proper level,

ﬂoat switch or alternator will actuate pump motor to

return condensate to boiler.

MAINTENANCE

LUBRICATION

No lubrication is required for the liquid end of the pump.

Motors are equipped with ball bearings which are grease-

packed and sealed at the factory. No additional lubrication

is required.

Steam Traps should be carefully checked and kept clean.

Live steam escaping from receiver tank vent indicates

faulty operation of trap.

Strainer/Dirt Trap should be cleaned twice yearly, or

oftener if required. Remove cap and screen and ﬂush out

trap body.

Tank Drain - Tank should be drained at the end of each

heating season by removing drain plug located below

return line connection. Do not expose unit to freezing

temperatures when it contains water.

CAUTION - Boiler Compound should NOT

be introduced into the system through the

receiver tank, but added on the discharge side

of the pump by means of a commercial injector

designed for that purpose. This will prevent

wear or clogging caused by certain types of

boiler compounds which do not completely

dissolve.

If it should be necessary to contact your BURKS dealer,

distributor, or the factory regarding your Series GV

Condensate Return System, always give the Catalog

Number and Serial Number found on the pump nameplate.

A Crane Co. Company 420 Third Street 83 West Drive, Brampton

Piqua, Ohio 45356 Ontario, Canada L6T 2J6

Phone: (937) 778-8947 Phone: (905) 457-6223

Fax: (937) 773-7157 Fax: (905) 457-2650

www.cranepumps.com

Limited 24 Month Warranty

Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship

under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained

in accordance with our instructions.This warranty gives you speciﬁc legal rights, and there may also be other rights

which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law

(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same

duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever

shall be made against us, until the ultimate consumer, his successor, or assigns, notiﬁes us in writing of the defect,

and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.

THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY

PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR

AUTHORIZED REPAIR STATION, SUCH PRODUCTSAND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALLBE

NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly

stated otherwise, guarantees in the nature of performance speciﬁcations furnished in addition to the foregoing material

and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for

ﬁeld performance. Any additional guarantees, in the nature of performance speciﬁcations must be in writing and such

writing must be signed by our authorized representative. Due to inaccuracies in ﬁeld testing if a conﬂict arises between

the results of ﬁeld testing conducted by or for user, and laboratory tests corrected for ﬁeld performance, the latter

shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS

ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND

PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF

SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.

This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning

(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any

modiﬁcation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor

cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without

our prior written approval.

Thiswarrantyisvoidifourinspection revealsthe productwas usedin amanner inconsistentwithnormalindustrypractice

and\or our speciﬁc recommendations. The purchaser is responsible for communication of all necessary information

regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR

ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,

RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST

PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES

ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN

SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,

INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,

without our prior written approval.

RETURNED GOODS

RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.

CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.

Products Returned Must Be Cleaned, Sanitized,

Or Decontaminated As Necessary Prior To Shipment,

To Insure That Employees Will Not Be Exposed To Health

Hazards In Handling Said Material. All Applicable Laws

And Regulations Shall Apply.

IMPORTANT!

WARRANTY REGISTRATION

Your product is covered by the enclosed Warranty.

To complete the Warranty Registration Form go to:

http://www.cranepumps.com/ProductRegistration/

If you have a claim under the provision of the warranty, contact your local

Crane Pumps & Systems, Inc. Distributor.

Notes

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