Bush Hog TDR-11 Bedienungsanleitung

BUSH HOG®

OPERATION ● MAINTENANCE

$4.00

Operator’s Manual

Tri-Deck Finishing Mower

TDR-11

300 Part No. 50025363

CONGRATULATIONS!

You have invested in the best implement of its type on the market today.

The care you give your Bush Hog implement will greatly determine your satisfaction

with its performance and its service life. We urge a careful study of this manual to provide

you with a thorough understanding of your new implement before operating, as well as

suggestions for operation and maintenance.

If your manual should become lost or destroyed, Bush Hog will be glad to provide you with

a new copy. Order from Bush Hog, P. O. Box 1039, Selma, Alabama 36702-1039.

As an authorized Bush Hog dealer, we stock genuine Bush Hog parts which are

manufactured with the same precision and skill as our original equipment. Our trained

service personnel are well informed on methods required to service Bush Hog equipment,

and are ready and able to help you.

Should you require additional information or assistance, please contact us.

YOUR AUTHORIZED

BUSH HOG DEALER

BECAUSE BUSH HOG MAINTAINS AN ONGOING

PROGRAM OF PRODUCT IMPROVEMENT, WE

RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN

DESIGN OR CHANGES IN SPECIFICATIONS WITH-

OUT INCURRING ANY OBLIGATION TO INSTALL

THEM ON UNITS PREVIOUSLY SOLD.

BECAUSE OF THE POSSIBILITY THAT SOME

PHOTOGRAPHS IN THIS MANUAL WERE TAKEN OF

PROTOTYPE MODELS, PRODUCTION MODELS MAY

VARY IN SOME DETAIL. IN ADDITION, SOME

PHOTOGRAPHS MAY SHOW SHIELDS REMOVED

FOR PURPOSES OF CLARITY. NEVER OPERATE

THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE.

TDR-11 Finishing Mower

TABLE OF CONTENTS

SECTION/PARA PAGE

Warranty.................................................2

Dealer Preparation Check List...............3

Safety Precautions.................................4

Federal Laws and Regulations ..............6

I. INTRODUCTION & DESCRIPTION ......7

1-1 Introduction......................................7

1-2 Description.......................................7

II. PREPARATION FOR USE.....................8

2-1 Attaching To Tractor ........................8

III.OPERATING INSTRUCTIONS..............9

3-1 General Safety.................................9

RETAIL CUSTOMER’S RESPONSIBILITY

UNDER THE BUSH HOG WARRANTY

It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to

operate, lubricate, maintain and store the product in accordance with all instructions and

safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this

equipment.

It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have

any part(s) repaired or replaced when continued operation would cause damage or exces-

sive wear to other parts or cause a safety hazard.

It is the Retail Customer’s responsibility to deliver the product to the authorized Bush Hog

Dealer, from whom he purchased it, for service or replacement of defective parts which are

covered by warranty. Repairs to be submitted for warranty consideration must be made with-

in forty-five (45) days of failure.

It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or

hauling of the product for the purpose of performing a warranty obligation or inspection.

SECTION/PARA PAGE

3-2 Cutting Height Adjustment...............9

3-3 Operation.......................................10

3-4 Transporting ..................................10

IV.MAINTENANCE...................................11

4-1 Maintenance Check List ....................11

4-2 Lubrication.........................................11

4-3 Spindle Belt Adjustment....................12

4-4 Spindle Belt Replacement.............12

4-5 Blade Replacement ......................13

4-6 Troubleshooting.............................13

Safety Decals................................14

Torque Specifications.....................16

BUSH HOG®

LIMITED WARRANTY

✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯

Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an

authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period

of one (1) year for non-commercial, state, and municipalities’ use and ninety (90) days for commercial use from

date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or

replacement of defective parts.

Replacement or repair parts installed in the equipment covered by this limited warranty are warranted

for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equip-

ment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an

authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equip-

ment or parts which are claimed to have been defective in material or workmanship.

DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES

Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all war-

ranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to

the sale or use of the items warranted. Such incidental and consequential damages shall include but not be

limited to: transportation charges other than normal freight charges; cost of installation other than cost

approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of

income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of

equipment or parts resulting from acts beyond the control of Bush Hog.

THIS LIMITED WARRANTY SHALL NOT APPLY:

1. To vendor items which carry their own warranties, such as engines, tires, and tubes.

2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.

3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judge-

ment of Bush Hog such use affects its performance, stability or reliability.

4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner

which, in the sole judgement of Bush Hog, affects its performance, stability or reliability.

5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,

worn blades, or to normal deterioration of such things as belts and exterior finish due to use or

exposure.

6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the

company’s sole judgement is a wear item.

NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIM-

ITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE

IN WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, POST OFFICE BOX 1039, SELMA,

ALABAMA 36702-1039.

✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯

Record the model number, serial number and date

purchased. This information will be helpful to your

dealer if parts or service are required.

MAKE CERTAIN THE WARRANTY REGISTRATION

CARD HAS BEEN FILED WITH BUSH HOG/

SELMA, ALABAMA

MODEL NUMBER

SERIAL NUMBER

DATE OF RETAIL SALE

DEALER PREPARATION CHECK LIST

Tri-Deck Finishing Mower

TDR-11

BEFORE DELIVERING MACHINE — The following check list should be completed.

Use the Operator’s Manual as a guide.

❒1. Assembly completed.

❒2. Gearboxes filled with oil.

❒3. All fittings lubricated.

❒4. All shields in place and in good condition.

❒5. All fasteners torqued to specifications given in Torque Chart

❒6. All decals in place and readable. (See decal page.)

❒7. Overall condition good (i.e. paint, welds)

❒8. Operators manual has been delivered to owner and he has been instructed

on the safe and proper use of the mower.

Dealer’s

Signature

Purchaser’s

Signature

THIS CHECKLIST TO REMAIN IN OWNER’S MANUAL

It is the responsibility of the dealer to complete the procedures listed

above before delivery of this implement to the customer.

Safety Alert Symbol

This Safety Alert Symbol means: “ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!”

This symbol is used to call attention to safety

precautions that should be followed by the

operator to avoid accidents. When you see this

symbol, carefully read the message that follows

and heed its advice. Failure to comply with safe-

ty precautions could result in death or serious

bodily injury.

Safety Signs Signal Words

The signal words DANGER, WARNING, AND CAUTION are used on the equipment safety signs. These words

are intended to alert the viewer to the existence and the degree of hazard seriousness.

This signal word indicates a potentially hazardous situation

which, if not avoided, will result in death or serious injury.

White letters on RED

This signal word indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury

It may also be used to alert against unsafe practices.

Black letters on ORANGE

This signal word indicates a potentially hazardous situation exist

which, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

Black letters on YELLOW

IMPORTANT SAFETY PRECAUTIONS

This symbol is used to call attention to safe-

ty precautions that should be followed by

the operator to avoid accidents. When you

see this symbol, carefully read the message

that follows and heed its advice. Failure to

comply with safety precautions could result

in death or serious bodily injury.

In addition to the design and configuration of equipment, hazard control and accident prevention are depen-

dent upon the awareness, concern, prudence and proper training of personnel in the operation, transport,

maintenance and storage of equipment. Lack of attention to safety can result in accident, personal injury,

reduction of efficiency and worst of all—loss of life. Watch for safety hazards and correct deficiencies prompt-

ly. Use the following safety precautions as a general guide to safe operations when using this machine.

Additional safety precautions are used throughout this manual for specific operating and maintenance proce-

dures. Read this manual and review the safety precautions often until you know the limitations.

1. Read the Operator’s Manual. Failure to read the Operator’s Manual is considered a misuse of this

equipment.

2. Become familiar with all the machine’s controls and all the caution, warning and danger decals affixed

to the machine before attempting to start or operate.

3. Before starting or operating the machine, make a walk around inspection and check for obvious

defects such as loose mounting bolts and damaged components. Correct any deficiency before

starting.

4. Do not allow children to operate the cutter. Do not allow adults to operate it without proper instruction.

5. Do not carry passengers.

6. Keep the area of operation clear of all persons, particularly small children and pets. The operator

should cease mowing whenever anyone comes within the operating area.

7. Clear the work area of objects which might be picked up and thrown.

8. Use a piece of cardboard or wood rather than hands to search for hydraulic leaks. Escaping hydraulic

oil under pressure can penetrate skin. If fluid is injected into the skin, it must be surgically removed

within a few hours by a doctor familiar with this form of injury or gangrene may result.

9. Do not operate without all guards and shields in place and in good condition.

10. Lower implement to ground, stop tractor engine, apply parking brake, and allow blades to completely

stop before leaving the tractor.

11. Keep hands and feet away from blades.

12. This cutter is not to be operated along highways or in any area where people may be present unless

all sides of the unit are enclosed by permanent bands, safety chains or other factory approved safety

shields that are in good repair.

13. Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet, hands

and head when operating or repairing the equipment. Do not wear loose clothing or jewelry that may

catch on equipment moving parts.

14. When performing adjustments or maintenance on the cutter, first lower it to the ground or block it

securely at a workable height.

15. Never stand between tractor and cutter while tractor is being backed to the cutter hitch.

16. Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering.

17. Use tractor flashing warning lights, day or night, when transporting cutter on road or highways unless

prohibited by law.

18. It is recommended that tractor be equipped with Rollover Protective System (ROPS) and seat belt be

used in all mowing operations.

IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING

EMPLOYERS, EMPLOYEES AND OPERATIONS.

*(This section is intended to explain in broad terms the concept and effect of the following federal laws and

regulations. It is not intended as a legal interpretation of the laws and should not be considered as such).

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer—

(1) shall furnish to each of his employees employment and a place of employment

which are free from recognized hazards that are causing or are likely to cause

death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under

this Act.

(b) Each employee shall comply with occupational safety and health standards

and all rules, regulations and orders issued pursuant to this Act which are

applicable to his own actions and conduct.

OSHA Regulations

Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the

employer shall instruct every employee in the safe operation and servicing of all equipment with which the

employee is, or will be involved.” These will include (but are not limited to) instructions to:

Keep all guards in place when the machine is in operation;

Permit no riders on equipment;

Stop engine, disconnect the power source, and wait for all machine movement to stop before

servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be

running to be properly serviced or maintained, in which case the employer shall instruct employees

as to all steps and procedures which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating

the machine.

Child Labor Under 16 Years Old

Some regulations specify that no one under the age of 16 may operate power machinery. It is your

responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of

Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:

1. Securely fasten your seat belt if the tractor has a

ROPS.

2. Where possible, avoid operating the tractor near

ditches, embankments, and holes.

3. Reduce speed when turning, crossing slopes, and

on rough, slick, or muddy surfaces.

4. Stay off slopes too steep for safe operation.

5. Watch where you are going, especially at row

ends, on roads, and around trees.

6. Do not permit others to ride.

7. Operate the tractor smoothly - no jerky turns,

starts, or stops.

8. Hitch only to the drawbar and hitch points recom-

mended by tractor manufacturers.

9. When tractor is stopped, set brakes securely and

use park lock if available.

SECTION I

INTRODUCTION AND DESCRIPTION

1-1 INTRODUCTION

We are pleased to have you as a Bush Hog cus-

tomer. Your TDR-11 Finishing Mower has been

carefully designed to give maximum service with

minimum down time. This manual is provided to give

you the necessary operating and maintenance

instructions for keeping your mower in top operating

condition. Please read this manual thoroughly.

Understand what each control is for and how to use

it. Observe all safety precautions decaled on the

machine and noted throughout the manual for safe

operation of implement. If any assistance or addi-

tional information is needed, contact your authorized

Bush Hog distributor.

NOTE

All references made to right, left, front, rear, top or

bottom are as viewed facing the direction of travel

with implement properly attached to tractor.

The caster wheel arrangement along with the flexi-

ble, floating deck and the standard front and rear

mounted rollers, all work together to give an even

cut and minimize scalping.

NOTE: The inside rear wheel on the wing mower

decks and both the front wheels on the rear mower

deck are rigidly mounted and are not designed to

caster.

Power from the tractor is transmitted through a

telescoping driveline to a gearbox arrangement

which allows either wing unit to be folded up to 30°

while still operating. Power is passed to the spindle

housings by a B-section, Kevlar reinforced belt.

Drivetrain protection is provided by belt slippage.

1-2 DESCRIPTION

The TDR-11, Figure 1-1, is designed for turf mainte-

nance applications where a high quality of cut on turf

grasses is required.

Figure 1-1 TDR-11

Technical Specifications

Specification TDR-11

Cutting Width 11’

Transport Width 78”

Cutting Height 3/4 to 4”

Blade Tip Speed (FPM) 16,178 FPM

Required Tractor Horsepower 30 HP min.

Wing Flex 30° up, 10° down

Belts Kevlar

Driveline Size Cat. IV 80° CV (main),

Cat. III (wing)

2-1 ATTACHING TO TRACTOR

IMPORTANT

(540 RPM only)

The minimum required PTO horsepower is 30 HP

for the TDR-11.

A. Adjust tractor drawbar length to dimension

shown in Figure 2-1. Incorrect drawbar length will

change angle of driveline causing possible damage

to constant velocity joint. See tractor operator’s man-

ual for drawbar adjustment procedure.

WARNING

NEVER STAND BETWEEN TRACTOR

AND MOWER WHILE TRACTOR IS

BEING BACKED TO HITCH.

Figure 2-1 Tractor Drawbar Adjustment

E. Connect hydraulic hose to tractor remote

quick couplers.(See tractor dealer if furnished cou-

plers are not correct for your particular tractor) Make

sure hydraulic line is not twisted or kinked.

Figure 2-2 Tongue/Clevis Adjustment

WARNING

USE A PIECE OF CARDBOARD OR WOOD

RATHER THAN HANDS AND WEAR EYE PRO-

TECTION WHEN SEARCHING FOR HYDRAULIC

LEAKS. ESCAPING HYDRAULIC OIL UNDER

PRESSURE CAN PENETRATE SKIN. IF OIL IS

INJECTED INTO SKIN, IT MUST BE SURGICALLY

REMOVED WITHIN A FEW HOURS OR

GANGRENE MAY RESULT.

1 inch (25mm) diameter approved pin with lynch pin

retainer or equivalent.

D. Adjust tongue and clevis angle as necessary

to keep mower frame level with ground when

attached to drawbar. (Figure 2-2)

IMPORTANT

PTO ADAPTERS SHOULD NOT BE USED WITH ANY

BUSH HOG EQUIPMENT. FAILURE TO FOLLOW

THESE INSTRUCTIONS WILL CAUSE DRIVELINE

FAILURE AND POSSIBLE TRACTOR DAMAGE.

B. Attach jackstand to frame of cutter. Extend

jackstand to support weight of frame.

C. Connect clevis hitch to tractor drawbar using a

Drawbar

Height

8” - 12-1/2”

12-1/2” - 17”

Above 17”

Clevis

Tongue Adjustment (Note Bolt Locations

Pointed Out By Arrows)

SECTION II

PREPARATION FOR USE

NOTE:

Before operation, service all locations outlined in Section 4-2 “Lubrication” and

remove transport lock pins from mower decks as shown in Figure 3-4. Unpin inside

wing tires and reposition into a trailing position and repin in place. Run-in the

mower in a static condition at half throttle for 30 minutes. Inspect all belts for prop-

er tension; check gearboxes for proper oil level; and check to make sure blade

spindles are not overheating.

NOTE:

Offset drawbar

must be turned

down as shown.

If after turning the offset draw bar downward, there is

less than 7” ground clearance, it should be replaced with

a straight draw bar or the unit cannot be properly leveled.

It is important that the TD be operated in a level posi-

tion. Leveling can be accomplished by adjusting the

implement hitch to the tractor draw bar height and lev-

eling the mowerframe by use of the adjustable jack-

stand.

If after properly leveling the mower deck the draw bar

height is less than 8”, a standard pull pin may be too

long. To prevent turf damage in uneven terrain, the

standard pin should be replaced with a 1 x 5” Grade 5

bolt with locknut securely tightened.

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