Cal-Royal CRCODE-202 Betriebsanleitung
CRCODE-202
Mechanical Lock
Instruction and Programming Manual
Before Installing:
1. Please read the instructions carefully to prevent missing important steps.
*Note: Improper installations may result in damage to the lock which will
void the factory warranty.
2. Please keep this Instruction Manual for future reference.
3. Contact dealer if particular installation is needed.
6605 Flotilla St.,
Commerce, CA90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
TABLE OF CONTENTS
Introduction
Parts
Checklist before installation
Door Handing
Installation Procedure
Mark and Drill Door
Change Door Handing
Cut spindle according to door thickness
Alignment post location
CRCODE-202 Exploded View
Latch and Spindle Installation
Adapter Instructions
Outside Lock Installation
Inside Lock Installation
Install Strike Plate
Check and Adjust
To Change Access Code
Access Code Recovery
1
2
3
3
3
4
5
6
6
7
7
7
8
9
9
9
10
11
Page
Introduction
1. This is a mechanical lock. It does not need a power supply.
2. There are 12 buttons that can be coded: 1 to 0, X and Z. The Y button is only used for setting
the new code. The C button is to clear the buttons if the wrong code is entered.
3. The numbers in the code can be interchanged and does not need to be typed in order.
Password combinations can be from 1-12 digits but 4 to 6 digit codes is suggested for security
purposes.
4.The lock is suitable for door thickness 1 3/8” to 2 1/4”. Choose the appropriate length of
screws according to the door thickness. If the door thickness is out of range, please contact
dealer to get special parts.
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The C button is used as
a clear button when the
wrong code is entered. It
can not be coded.
12 buttons can be coded:
1-0, X and Z
The Y button is only used
to set new codes, it can
not be coded.
n
be
coded:
onl
y
used
s
,
it can
16605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
PARTS PCS REMARKS
1 Outside Lock 1
2 Inside Lock 1
32
3/4EDFNVHW¿UHODWFKEROW 1 70mm 2 3/4” backset
4 Spindle 1
5 Spindle Adapter 1
6 8-32 X 3/8” screws 4 backplate f ixing bolts
710-32 X 1 3/16” screws 4 IURQWSODWH¿[LQJEROWVIRUGRRUWKLFNQHVV
35mm - 44mm (1 3/8” - 1 3/4”)
10-32 X 1 21/32 screws 4 IURQWSODWH¿[LQJEROWVIRUGRRUWKLFNQHVV
51mm - 57mm (2” - 2 1/4”)
8 8-32 3/4screws 2 ODWFK¿[LQJVFUHZV
9 12-24 X 1” screws 2 VWULNHSODWH¿[LQJVFUHZV
10 ANSI strike 1
11 SC Keys 3 SCHLAGE “C” Keyway
12 Pin for lever latch 1 lever handle direction change tool
13 Alignment post for latchbolt 1
14 Easy code change key 1 code change tool
15 Factory Set Code 1 default code
16 Instruction Manual 1
17 Template / Installation Instructions 1
18 Fire Cup 1 RQO\SURYLGHGLQWKH8/¿UHUDWHGSURGXFWV
19 Mounting Plate 1
Standard 70mm (2 3/4”) backset latch. Contact the distributor when 60mm (2 3/8”) backset latch is required
Parts
CAL-ROYAL
1
2
3
4
5
X
Y
6
7
8
9
0
Z
C
x 4
x 4
26605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
Checklist before installation:
Door Handing
drill the
holes use the
right parts install adjust reset code
Installation Procedures
CHANGE THE LEVER HANDLEAND LATCH DIRECTION ACCORDINGLY
*THE EXAMPLE IN THIS MANUAL ISARIGHT HAND DOOR
Right Hand Left Hand
Right Hand Reverse Left Hand Reverse
1. Door Material Wood / Steel
2. Door Thickness 1 3/8 - 2 1/4
3. Mounting Plate
4. Door Handing Right Hand / Left Hand
5. Complete Accessories
36605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
Mark and Drill Door
1. Attach TEMPLATE onto door and verify
backset and latchbolt center, before
marking and drilling holes on the door.
2. Drill holes on the door.
*Drilling a hole from both sides is
recommended to avoid splintering wood doors.
2.1 Drill 2 1/8” diameter thru holes.
2.2 Cut notch horizontally.
2.3 Drill two two 3/8” holes on top, per TEMPLATE.
2.4 Drill two 3/8” thru holes, on top and bottom of
the bore hole vertically.
2.5 Drill 1” hole on the edge of the door. Chisel a
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with door edge. Mortise for latchbolt front
1 1/8” width x 2 1/4” height x 5/32” deep.
2.6 Drill Pilot hole for latchbolt screws 7/64”.
3. Prepare and install strike.
3.1 Close door and mark a horizontal line from the
center of the template to the frame of the door.
3.2 Cut a rabbet of 1/8” deep to allow strike to
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3.3 Align hole of the strike with vertical line.
Tighten strike plate using two screws provided.
Drill the latch hole
in the middle of the
door width 38” from
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46605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
make sure this is
set horizontally
To Change Handing
OUTSIDE LOCK
(Lever shipped Right Handed)
1. Insert key and turn 90° clockwise.
2. Insert lever catch on the bottom of the lever.
3. Pull lever off.
4. Fit lever to the desired opposite left hand of the door.
5. Turn key 90° clockwise and push lever until it
clicks.
6. Make sure the outside lever is secure and
working smoothly.
7. Pull out key.
INSIDE LOCK
1. Insert lever catch on the bottom of the lever.
2. Pull lever off.
3. Switch lever to opposite direction.
4. Push lever until it clicks.
5. Make sure the inside lever is secure and working
smoothly.
56605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
Cut spindle according to door thickness
1. Spindle supplied with breakable
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requirements.
2. Break off one or two points from
the spindle, according to the door
thickness measurement.
Alignment post location
A
D
C
B
1. As tubular latchbolts only have one bolt hole, fasten the alignment post to the desired
position, on the back plate of the Outside Lock .
Post positions provided for:
A Left hand, 2 3/4” backset
B Left hand, 2 3/8” backset
C Right hand, 2 3/4” backset
D Right hand, 2 3/8” backset
66605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
Exploded View of CRCODE-202
Latch and Spindle Installation
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cup, skip this step)
2. Insert the latch into the side hole.
3. Fix the latch with two 8-32x34” wood screws.
4. Fit the spindle into the latch according to the handing
of the door (refer to “Adapter Instructions”)
5. Insert in the spindle.
1. Select door handing and choose position of the adapter.
*For Left Hand installation, the “L” should be in the
12 o’clock position.
*For Right Hand installation, the “R” should be in the
12 o’clock position.
Adapter Instructions
Left Hand Right Hand
76605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
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right image.
Outside Lock Installation
1. Place Outside Lock on door.
2. Align hub onto the spindle and 4
screw posts through prep doors.
3. Align the mounting plate of the Inside
lock and fasten with 4 screws.
86605 Flotilla St., Commerce, CA 90040
Tel (323) 888-6601 Fax (323) 888-6699
www.cal-royal.com
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