CALEFFI 521352A Leitfaden

Product range

5213 series scald protection three-way thermostatic mixing valve.

Union thread NPT male connections, sizes ½”, ¾”,1”; Union sweat connection, sizes ½”, ¾”, 1”;

Union PEX crimp connections, sizes ½”, ¾”, 1”; Compression union, size 3/8”.

Scald Protection 3-Way Thermostatic Mixing Valve

Technical specifications

Materials:

- valve body and regulating spindle: low-lead brass (<0.25% lead content)

- Shutter, seat and slide guides: PPO

- Springs: stainless steel

- Seals: peroxide-cured EPDM

- cover: ABS

Temperature adjustment range: 85–120°F (29–50°C)

Temperature set: must be commissioned on site to achieve desired temperature

Temperature stability: ±3°F (±2°C)

Cold inlet temperature: Minimum 39°F (4°C); Maximum 85°F (29°C)

Hot inlet temperature: Minimum 120°F (49°C); Maximum 185°F (85°C)

Maximum operating differential pressure: Static: 150 psi (10 bar); Dynamic: 70 psi (5 bar)

Minimum operating differential pressure (dynamic): 1.5 psi (0.1 bar)

Maximum unbalanced dynamic supply (hot/cold or cold/hot): 6:1

Minimum temperature differential between hot water inlet

and mixed water outlet to ensure thermal shutoff function: 18°F (10°C)

Minimum temperature differential between mixed water outlet

and cold water inlet to ensure stable operation: 9°F (5°C)

Minimum flow rate for stable operation: 0.5 gpm (2 l/min)

Certifications:

1. ASSE 1070/CSA B125.3-2012, certified by ICC-ES, file PMG-1357.

2. NSF/ANSI 372-2011, Drinking Water Systems Components-Lead Content Reduction of Lead in

Drinking Water, California Health and Safety Code 116875 S.3874, Reduction of Lead in Drinking

Water Act, certified by ICC-ES, file PMG-1360.

38531.08

www.caleffi.com

ASSE 1070

INSTALLATION AND COMMISSIONING MANUAL

Function

Thermostatic mixing valves are used in applications where the user

must be protected from the danger of scalding caused by hot water.

The Caleffi 5213 series provides water at a safe and usable

temperature in situations where the control of the temperature of the

water discharging from a terminal ﬁtting is of the utmost importance,

i.e. within hospitals, schools, nursing homes, etc. The valve is

designed to prevent the flow of water discharging from the mixed

water outlet in the event of the failure of hot or cold supply. The Calefﬁ

5213 series is a high performance combination thermostatic and

pressure balanced mixing valve and is ASSE 1070 listed (temperature

can not exceed 120°F). The valve is complete with check valve at

both hot and cold inlets. Certiﬁed to ASSE 1070 and Low Lead Plumbing

Law by ICC-ES.

CAUTION: If the thermostatic mixing valve is not installed, commissioned and

maintained properly, according to the instructions contained in this

manual, it may not operate correctly and may endanger the user.

CAUTION: Make sure that all the connecting pipework is water tight.

CAUTION: When making the water connections, make sure that the

pipework connecting the thermostatic mixing valve is not mechanically

over-stressed. Over time this could cause breakages, with consequent

water losses which, in turn, could cause harm to property and/or people.

CAUTION: Water temperatures higher than 100°F can be dangerous. During

the installation, commissioning and maintenance of the thermostatic mixing

valve, take the necessary precautions to ensure that such temperatures do

not endanger people.

Leave this manual for the user.

SAFETY INSTRUCTION

This safety alert symbol will be used in this manual to draw attention to safety related instructions.

When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A SAFETY

HAZARD.

CAUTION: All work must be performed by qualified personnel trained in the

proper application, installation, and maintenance of systems in accordance

with all applicable codes and ordinances.

CAUTION: To prevent any damage which will cause the electronic mixing

valve to not operate correctly, treat highly aggressive water before entering the

thermostatic mixing valve.

WARNING: This product can expose you to chemicals including lead, which is known to the

State of California to cause cancer and birth defects or other reproductive harm. For more

information go to www.P65Warnings.ca.gov.

ATTENTION: Lorsque vous effectuez les raccordements d'eau, assurez-vous

que la tuyauterie reliant le termostatico regolabile n'est pas mécaniquement

des overstressed. Au fil du temps, ceci pourrait causer des ruptures, avec

pour consequence des pertes en eau qui, à leur tour, peuvent causer des

dommages à la propriété et/ou les gens.

Ce symbole d'avertissement servira dans ce manuel à attirer l'attention sur la sécurité concernant

instructions. Lorsqu'il est utilisé, ce symbole signifie.

ATTENTION! DEVENEZ ALERTE ! VOTRE SÉCURITÉ EST EN JEU ! NE PAS SUIVRE CES

INSTRUCTIONS PEUT PROVOQUER UN RISQUE DE SECURITE.

ATTENTION: Tous les travaux doivent être effectués par du personnel

qualifié formé à la bonne application, installation et maintenance des systèmes

conformément aux codes et règlements locaux.

ATTENTION:Si le réducteur de pression, termostatico regolabile, n'est pas installé,

mis en service et entretenu correctement, selon les instructions contenues dans ce

manuel, il peut ne pas fonctionner correctement et peut mettre en danger l'utilisateur.

ATTENTION: S'assurer que tous les raccordements sont étanches.

ATTENTION: Les températures de l'eau supérieure à 100°F (38°C) peut

être dangereux. Au cours de l'installation, mise en service et l'entretien de

le réducteur de pression, le termostatico regolabile, prendre les precautions

nécessaires afin de s'assurer que de tells températures ne compromettent

pas les gens.

ATTENTION: Pour prévenir tout dommage qui provoque le mitigeur

électronique à ne pas fonctionner correctement, le traitement de l’eau très

agressive avant d’entrer dans la vanne de le termostatico regolabile.

CONSIGNE DE SÉCURITÉ

LAISSEZ CE MANUEL AVEC L’UTILISATEUR

AVERTISSEMENT:

Ce produit peut vous exposer à des produits chimiques comme le plomb, qui

est connu dans l’État de Californie pour causer le cancer, dommages à la naissance ou autre. Pour

plus d’informations rendez-vous www.P65Warnings.ca.gov.

Thermal shutoff

In the event of a failure of either the hot or cold supply, the piston will shut off, stopping water

discharging from the mixed water outlet. The Caleffi 5213 series thermostatic mixing requires a

minimum temperature differential from hot inlet to mixed water outlet of 18°F (10°C) to ensure the

correct operation of the thermal shutoff feature.

COLD

HOT

MIXED

Sweat version

Operating principle

The thermostatic mixing valve mixes hot and cold water in such a way as to maintain constant set

temperature of the the mixed water at the outlet. A thermostatic element is fully immersed into the

mixed water. This element then contracts or expands causing movement of the piston, closing

either the hot or cold inlets, regulating the ﬂow rates entering the valve. If there are variations of

temperature or pressure at the inlets, the internal element automatically reacts to restore the original

temperature setting. In the event of a failure of either the hot or cold supply, the piston will shut off,

stopping water discharging from the mixed water outlet.

NPT version

COLD

HOT

MIXED

sweat connections

version

COLD

HOT

MIXED

connections

Compression version PEX crimp version

Flow curve

0.1

0.2

0.3

0.5

p (psi)

(l/min) (

gpm

)

0.1

0.2

0.3

0.5

(psi) (bar

)

0.5

0.01

0.1

0.02

0.03

0.05

1.0

0.2

0.3

0.5

0.4 0.4

0.04

0.4

0.3

Use

The Caleffi 5213 series is a thermostatic mixing valve suitable for single or multiple point of

use applications in accordance with installation rules and indications specified in ASSE 1070

standards.

The system must be sized taking into account the current legislation with regard to the nominal

flow rate of each outlet.

1/2”, 3/4”, 1” • Cv= 2 • Kv=1.7 (m3/h)

Flow should never exceed standards for pipe size and materials.

9118

NPT male

Sweat

PEX crimp

1 Protective cap

2 Temperature spindle locking nut

3 Upper body

4 O-ring seal

4a O-ring seal

5 Thermostatic element

6 Flow conveyor

7 Lower spring

8 Valve body

9 Union washer, quantity 3 per valve

10 Union nut, quantity 3 per valve

11 Inlet port male tailpiece with integral

check valve, quantity 2 per valve

12 Inlet port conic lter, quantity 2 per valve

13 Outlet port tailpiece, quantity 1 per valve

Compression

Exploded diagram

Replacement ttings

Complete kit Valve size Connection Union Nut Tailpiece Washer

consult Calefﬁ

3/8inch

compression

F61008/C

F0000718(2)

F50055

NA20640

½ inch

NPT male R31981

NA20640C (1) 59893A(1)

NA20649 Sweat NA10002(1)

NA20649C 59904A

NA20647 PEX crimp F0000492

NA20647C NA10484(1)

NA20650

¾ inch

NPT male 31901A

NA20650C 59840A(1)

NA20659 Sweat NA10003

NA20659C 59905A(1)

NA20657 PEX crimp F0000520

NA20657C NA10485(1)

NA20660

1 inch

NPT male

incl. w/ tailpc

59817A

NA20660C 59894A(1)

NA20669 Sweat 59834A

NA20669C 59906A(1)

NA20667 PEX crimp F61008/C F0000521

NA20667C NA10486(1)

(1) C = check valve included in tailpiece. Use in inlets.

(2) Check valve not included: source separately check valve code NA10479.

Replacement parts

Replacement check

valves for 5213 series

thermostatic mixing

valves.

NA10405............ check valve for PEX ﬁttings

R39204... check valve for sweat, NPT ﬁttings

NA10479.................check valve for 521333A

Conical inlet ﬁlter

for 5213 series

thermostatic mixing

valves.

F52429..........................................conical filter

Installation

The following instructions must be read prior to the installation of a Caleffi 5213 series thermostatic mixing

valve. The installer should also be aware of his responsibility and duty of care to ensure that all aspects

of the installation comply with current regulations and legislation.

The Caleffi 5213 series should be installed using the appropriate standard, code of practice and legislation

applicable to each state and following the details in this manual. The Caleffi 5213 series must be installed

by a licensed plumber.

Prior to the installation of the Caleffi 5213 series valve, the system must be checked to ensure that the

system operating conditions fall within the recommended operating range of the valve, i.e.

verify supply temperatures, supply pressures, risk assessments, etc.

The supply system into which the Caleffi 5213 series is to be installed must be thoroughly flushed and

cleaned to remove any debris which may accumulate during the installation. Failure to remove any debris

will affect the performance and the manufacturer’s warranty on the product. In areas that are subject to

high levels of aggressive water, provision must be made to treat the water prior to it entering the valve.

The valve can be installed in any position, whether vertical or horizontal. It is essential that the access to

the valve is not obstructed for future maintenance that may be required to the valve or associated fittings.

It is essential that when the installation is designed and/or installed, all current legislation is noted, e.g. the

maximum distance from the outlet of the valve to any terminal fitting.

The connecting hot and cold water supplies must be connected to the valve strictly in accordance with

the indications on the body of the valve. The inlets of the valves are clearly marked with the letter H (Hot)

and C (Cold). The outlet is marked with the word MIX.

Where one or both the incoming supply pressures are excessive, a Caleffi pressure reducing valve should

be installed to reduce the pressure(s) within the limits.

Any thermostatic mixing valve must be installed with isolating valves, line strainers and check valves at

both the inlets. Isolating valves are required so that the water supply to the valve can be isolated in the

event that servicing is required. Strainers are required to prevent debris from entering the valve. Check

valves are required to both hot and cold inlets to prevent cross-connection.

The Caleffi 5213 series is supplied complete with the check valves at the hot and cold inlets. The check

valve of the sweat version must be dismantled from the tail piece before soldering and then reassembled.

To ensure that the performance of the Caleffi 5213 series valve is maintained (in the event of cold water

failure), the temperature of the hot water supply at the point of entry to the valve must be a minimum of

18°F higher than the set mixed water discharge temperature.

The piping to and from the valve must not be used to support the weight of the valve.

If the valve is not installed correctly, it will not function correctly and may put the user in danger.

Installation Tip

Scan to view

5213 MixCal

Installation diagram

Pressure

reducing valve

(if required)

Isolating

valve Isolating

valve

Strainer

& check

valve

Strainer

& check

valve

Pressure

reducing valve

(if required)

Temperature

limiting valve

(if required)

HOT SUPPLY COLD SUPPLY

MIXED

OUTLET

MIX

HOT

COLD

MIX

HOT

COLD

Point of use

Multiple use

Multiple use with sensor faucet

B B

Sweat PEX

crimp Compression

Male NPT

Code A B C D E F Wt

(lb)

521342A ½" NPT male 2 13/16"5 11/16 " 4 5/16"3" 1 15/16"2.0

521352A ¾" NPT male 2 13/16"5 11/16 " 4 5/16"3" 1 15/16"2.0

521362A 1" NPT male 2 15/16"5 7/8"5 3/16"3 ¼" 1 15/16"2.0

521347A ½" PEX crimp 3" 6" 5½" 3 5/8"1 15/16"2.0

521357A ¾" PEX crimp 3" 6" 5½" 3 5/8"1 15/16"2.0

521367A 1" PEX crimp 3 1/16"6 1/8"5 9/16"3 11/16"1 15/16"2.0

521349A ½" sweat 2 11/16" 5 7/16 " 4 5/8"2 11/16 " 1 15/16"2.0

521359A ¾" sweat 2 7/8"5 ¾" 4 13/16 " 2 15/16 " 115/16 " 2.0

521369A 1" sweat 3 1/8"5 5/16"5 3/8"3 ¼" 1 15/16"2.0

521333A 3/8"

compression 2 11/16"5 3/8"5 3/16"3 5/16 " 1 15/16"2.0

Dimensions

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