Calflame BBQ10900 Bedienungsanleitung

served. Duplication without written consent

is strictly prohibited.

Cal Flame ® is a registered trademark.

Due to continuous improvement programs,

all models, operation, and/or specications

are subject to change without prior notice.

LTR50001096, Rev. A

8/26/10

CONTACT INFORMATION

For customer service, please contact

your authorized dealer immediately. If

you need additional information and/or

assistance, please contact:

Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calamebbq.com

Installation / Assembly

Cabinet Cut-out Dimensions .............5

LP Gas ..............................6

Natural Gas ..........................8

Leak Testing Procedure.................9

Installing the Grill in a Barbecue Island ..10

Griddle Placement ....................11

Grill Lid.............................11

Using Your Grill

Grill Controls ........................12

Basic Grill Operation ..................13

Electronically Lighting the Grill .........14

Manually Lighting the Grill .............15

Cleaning and Maintenance

Stainless Steel Care and Cleaning .......16

Covering Your Grill ...................20

Appendix

Removing and Replacing Burners .......21

Troubleshooting .....................22

Converting from LP to NG ..............25

Warranty ...........................28

Locating the Product Serial Number .....30

Save these instructions!

Safety Instructions

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

Placement and Location

The Cal Flame hibachi grill is designed for outdoor use only.

Never locate this appliance in an enclosed room, under a sealed• overhead structure, or in any type of enclosed area such as a ga-

rage, shed, or breezeway. Keep clear of trees and shrubs.

Do not place this grill under or near windows or vents that can be• opened into your home.

Cal Flame hibachi grills are not intended for installation in or on• recreational vehicles or boats.

Maintain sufcient distance as to not overheat any overhead com-• bustible material such as a patio cover.

The area surrounding your new hibachi grill should be kept clean•

and free from ammable liquids and other combustible materials

such as mops, rags or brooms, as well as solvents, cleaning uids,

and gasoline.

Do not use the hibachi grill or area surrounding the grill as a stor-•

age area for ammable or plastic items. Do not store the liquid

propane (LP) cylinder in the vicinity of this or any other appliance

when it is not being used.

Set-Up

Before installing a built-in hibachi grill in an enclosure, copy all• product information such as model number, serial number and gas

type (LP) to page 30 of this manual. This information is located on

a plate located on the right side of the chassis.

We recommend that a licensed contractor install your Cal Flame• hibachi grill. Installation must conform to local codes, or in the

absence of local codes, with either the National Fuel Gas Code,

ANSI Z223.1 / NFPA54, Natural Gas and Propane Installation

Code, CSA B149.1, or Propane Storage and Handling Code,

B149.2), as applicable.

To prevent re and smoke damage, remove all packaging material • before operating your hibachi grill.

Safety Instructions

WARNING: Improper installation, adjustment, alteration,

service or maintenance can cause injury or property damage. Read

the installation, operating and maintenance instructions thoroughly

before installing or servicing this equipment.

Safety Instructions

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

Before you start cooking, clean the entire grill thoroughly with hot,• soapy water. This is necessary to remove residual solvents, oil and

grease used in the manufacturing process.

Operation

Do not use the hibachi grill for oth• er than intended use.

Never use the hibachi grill if the drip pan is not properly installed.• Drip pan should be pushed all the way in under the grill. Fire or

explosion can result from an improperly installed drip pan.

Keep all electrical supply cords away from the heated areas of the• hibachi grill.

Never use the hibachi grill in windy conditions. If used in a consis-•

tently windy area a windbreak will be required. Always adhere to

the specied clearances listed in this manual.

When the unit is not in use, be sure to turn off the gas at the LP• tank.

Do not install or operate your hibachi grill in such a manner that• the cross ventilation openings are blocked. Fresh air must be able

to pass though installed vents to safeguard against residual gas

accumulation. Failure to allow proper ventilation may cause re

or explosion.

Do not use fuel such as charcoal briquettes in gas grills.•

Gas sources to the hibachi grill must be regulated. Do not operate•

grill if regulators have been removed, re or explosion can occur.

Never leave the grill burners unattended when in use.•

Do not use water on grease res. Turn the appliance off and smoth-•

er the aming pan with a tight-tting lid, a cookie sheet or a at

tray. For aming grease outside of the pan, smother it with baking

soda or use a dry chemical or foam-type re extinguisher.

Never allow clothing, pot holders or other ammable materials • come in contact with or be close to any grate, burner or hot sur-

face until it has fully cooled. Never wear loose tting or hanging

garments while using your grill. Fabric may ignite and result in

personal injury.

When using the hibachi grill, do not touch the grill surface imme-• diate surroundings as these areas become extremely hot and can

cause burns.

Only use dry pot holders and do not use a towel or other bulky• cloth in place of pot holders. Moist or damp pot holders used on

hot surfaces can cause burns.

Safety Instructions

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

Do not heat any unopened glass or metal container of food on• the hibachi grill. Pressure may build up and cause the container

to burst, possibly resulting in serious personal injury or damage

to the grill.

Do not reach over your hibachi grill or any other surfaces when• hot or in use.

Maintenance and Repair

Spiders and other i• nsects can nest in the burners and block the gas

and airow to the burner ports. This creates a dangerous condition

that can result in a re behind the valve panel. Inspect and clean

the burners periodically and follow the guidelines in the Cleaning

and Maintenance section of this manual.

Unless specically recommended in this manual, do not repair or •

replace any part of the hibachi grill. A qualied technician should

perform all service. Any repairs made by a non-LMS approved deal-

er technician will void your warranty.

Storage

When your hibachi grill is not in use, turn off the gas at the supply• cylinder.

Storage of a grill indoors is permissible only if the supply• cylinder

is disconnected and removed.

Precautions Regarding Children

Never leave children unattended in the area where the hibachi grill• is being used. Close supervision of children is necessary when any

appliance is use near children.

Do not store items of interest to children around or below the hi-• bachi grill.

Never allow children to sit or stand on any part of the hibachi• grill.

Installation / Assembly

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

Most cities and counties require permits for exterior construction. In

addition, some communities have codes requiring residential barriers

such as fencing and/or self-closing gates on property to prevent unsu-

pervised access to the property by children under the age of ve. Your

dealer can provide information on which permits may be required and

how to obtain them prior to the delivery of your equipment.

We recommend the installation, adjustment and service of your new

hibachi grill be performed by LMS qualied installers and service tech-

nicians to ensure proper operation and prevent accidents.

When planning your grill location, access to a gas line should be con-

sidered. The location with the shortest gas line run is recommended.

When determining a suitable location, consider factors such as expo-

sure to wind, proximity to trafc paths, and windows that open into

the home.

Locate the hibachi grill only in a well-ventilated area.

If you do not have an updated ller valve on your existing propane tank,

you will need to purchase one at your local hardware store. Without it

you will not be able to attach your tank to your grill or rell the tank at

your local propane rell station.

Installation / Assembly

Converting the Hibachi Gas Grill

IMPORTANT: Cal Flame hibachi grills are manufactured to operate

on liquid propane (LP). However, they can be converted to operate

on natural gas (NG) by an authorized service technician. Consult

your Cal Flame dealer for information on converting your gas grill.

Owners must not convert their grills themselves. Attempt-

ing to convert the grill from LP to NG may result in serious

injury and will void the warranty coverage.

Installation / Assembly

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

Cabinet Cut-out Dimensions

Your Cal Flame hibachi grill is designed for easy installation into a

non-combustible enclosure. The supporting deck or counter must be

at and level. When determining the nal location of your hibachi

grill, adequate cross ventilation must be present to prevent gas from

being trapped in the event of a leak.

The drawings below show the different types of cabinet cut-out di-

mensions for the hibachi grill.

Width Depth Height

22 7/8” 22 ¼” 9 ¼”

WIDTH DEPTH

HEIGHT

Installation / Assembly

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

LP Gas

Tank Requirements

For plumbed-in LP installation, use a convertible regulator and set it

for LP gas.

Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa).

Minimum line pressure for propane is 11” WC.

The grill unit must be used with the gas pressure regulator. The regula-

tor will control and maintain a uniform gas pressure in the manifold.

The burner orices have been sized for the gas pressure delivered by

the regulator.

WARNING: Attempting to operate the grill unit without the gas regu-

lator installed could cause an explosion and possible death.

Cylinder Specication

Any LP gas supply cylinder used with this grill must be:

Constructed and marked in accordance with the• Specications

for LP-Gas Cylinders of the U.S. Department of Transportation

or the National Standard of Canada, CAN/CSA-B339, Cylin-

ders, Spheres and Tubes for Transportation of Dangerous

Goods; and Commission, as applicable.

Approximately 12 inches in diameter and 18 inches high.•

Installation / Assembly

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl-

inder weight should be approximately 38 lbs. (43.7 lbs. nominal water

capacity.) Never ll the cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve outlet

that is provided with the cylinder valve. Other types of caps or plugs

may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by openings at the

level of the cylinder valve and at oor level. The effectiveness of the

openings for purposes of ventilation shall be determined with the LP-

gas supply cylinder in place. This shall be accomplished in one of the

following manners:

One side of the enclosure shall be completely open.1.

Enclosures that have four sides, complete with a top and bottom:2.

At least two ventilation openings at cylinder valve level shall bea. provided in the sidewall, equally sized, spaced at 180º (3.14

rad), and unobstructed. Each opening shall have a total free

area of not less than one square inch per pound (7.1 cm²/kg)

of stored fuel capacity, and not less than a total free area of 10

square inches (64.5 cm²).

Ventilation openings shall be provided at oor level and shall b. have a total free area of not less than one square inch per

pound (7.1 cm²/kg) of stored fuel capacity and not less than

a total free area of 10 square inches (64.5cm²). If ventilation

openings at oor level are in a sidewall, there shall be at least

two openings. The bottom of the openings shall be at oor

level and the upper edge no more than 5 inches (127 mm)

above the oor. The openings shall be equally sized, spaced at

180º (3.14 rad) and unobstructed.

Every opening shall have minimum dimensions so as to permitc. the entrance of a 1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in

an upright position with the control valve turned off and the dust cap

in place. Store cylinders outdoors and out of reach of children. Do not

store cylinders in a building, garage, or any other enclosed area.

Installation / Assembly

Hibachi Grill

LTR50001096, Rev. A

www. c a l  a m e b b q . c o m

Natural Gas

Requirements

Always check the rating plate to make sure the gas supply you are

hooking up to is the gas type the grill is manufactured for.

IMPORTANT: Never connect the grill to an unregulated gas supply.

The installation of this appliance must conform with local codes or,

in the absence of local codes, to the national fuel gas code, ANSI

Z223.1a-1998. Installation in Canada must be in accordance with the

standard CAN/CGA-B149.2, Propane Installation Code.

A licensed contractor or local gas company representative must per-

form all natural gas connections.

Ensure that the service supplying the grill is tted with a shut off valve

conveniently positioned near the grill and giving ease of access.

The grill must be isolated from the gas supply piping system by closing

its individual manual shutoff valve during any pressure testing of the

gas supply piping system at test pressures equal to or less than 0.5 psi

(3.5 kPa).

The grill and its individual shutoff valve must be disconnected from the

gas supply piping system during any pressure testing of that system at

test pressure in excess of 0.5 psi (3.5 kPa).

Your Cal Flame grill for use with natural gas comes equipped with its

own regulator that MUST NOT be removed. If this regulator needs to

be replaced, use only the type specied by Cal Flame for this appli-

ance.

Connection

Slide the grill forward to gain access to the regulator and gas con-1. nection point in the rear.

Connect a suitable ex connector to the grill regulator.2. Check the grill controls to ensure all control valves are in the full3. OFF position.

Turn on the main gas supply and check all connections for leaks4. using soapy water as described in the leak testing procedure sec-

tion.

Warning: If you see bubbles in the soapy solution at any of the connec-

tions, turn off the gas supply and tighten the connection. If tightening

the connection does not seal the leak, it may be necessary to replace

the ex hose.

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