Camille Bauer SIRAX BT5500 Bedienungsanleitung

Device handbook

SIRAX BT5500

Operating Instructions SIRAX BT5500

Camille Bauer Metrawatt AG

Aargauerstrasse 7

CH-5610 Wohlen/Schweiz

Tel: +41 56 618 21 11

Fax: +41 56 618 21 21

[email protected]

www.camillebauer.com

PM 1002499 000 00 Device handbook SIRAX BT5500 2/28

Contents

1. Legal informations ……………………………………………………………………………………………………… 3

1.1 Safety and warning notices………………………………………………………………………………………………… 3

1.2 Qualiﬁed personnel ……………………………………………………………………………………………………… 3

1.3 Intende use ……………………………………………………………………………………………………………… 3

1.4 Disclaimer of liability ……………………………………………………………………………………………………… 3

1.5 Feedback ……………………………………………………………………………………………………………… 3

1.6 Repair work and modiﬁcations …………………………………………………………………………………………… 3

1.7 Calibration and new adjustment …………………………………………………………………………………………… 3

1.8 Cleaning ………………………………………………………………………………………………………………… 3

1.9 Disposal ………………………………………………………………………………………………………………… 4

1.10 Return ………………………………………………………………………………………………………………… 4

2. Introduction ……………………………………………………………………………………………………………… 4

2.1 Purpose of this document ………………………………………………………………………………………………… 4

2.2 Scope of supply ………………………………………………………………………………………………………… 4

2.3 Further documents ……………………………………………………………………………………………………… 4

3. Functional description ………………………………………………………………………………………………… 4

3.1 Quantities measured and calculated ……………………………………………………………………………………… 4

4. Mechanical mounting and Installation…………………………………………………………………………………… 5

4.1 Mounting ………………………………………………………………………………………………………………… 5

4.2 Demounting of the device ………………………………………………………………………………………………… 5

5. Terminal and Electrical connections details……………………………………………………………………………… 5

5.1 General safety notes ……………………………………………………………………………………………………… 5

5.2 Possible cross section and tightening torques ……………………………………………………………………………… 6

5.3 LED, Terminal and Connection details ……………………………………………………………………………………… 6

5.4 Power supply …………………………………………………………………………………………………………… 8

5.5 Modbus interface RS485 ………………………………………………………………………………………………… 8

6. Commissioning ………………………………………………………………………………………………………… 8

7. Programming …………………………………………………………………………………………………………… 9

7.1 Conﬁguration of the transducer …………………………………………………………………………………………… 9

7.1.1 Settings of Transmission Parameters………………………………………………………………………………………10

7.1.2 Setting of Measurement Parameters………………………………………………………………………………………10

7.1.3 Erasing of Watt-hour Meters and extremal values …………………………………………………………………………10

7.1.4 Setting of alarm parameters………………………………………………………………………………………………11

7.1.5 Setup of analog output parameters ………………………………………………………………………………………12

7.1.6 Restoration of manufacturer parameters …………………………………………………………………………………13

7.1.7 Measured values ………………………………………………………………………………………………………13

7.1.8 Minimal and maximal values ……………………………………………………………………………………………14

7.1.9 Archive of power proﬁle …………………………………………………………………………………………………14

7.1.10 Error codes ……………………………………………………………………………………………………………14

8. Technical speciﬁcations …………………………………………………………………………………………………15

9. Interface deﬁnition Modbus (RS485) ……………………………………………………………………………………18

10. Examples of transducer programming …………………………………………………………………………………26

10.1 Example 1 - Programming an Alarm 1 with hysteresis ………………………………………………………………………26

10.2 Example 2 - Conﬁguring alarm of ordered power exceeding …………………………………………………………………26

10.3 Example 3 - Programming a unidirectional continuous output 1 ……………………………………………………………27

10.4 Example 4 - Programming a bidirectional continzous output 1 ………………………………………………………………28

PM 1002499 000 00 Device handbook SIRAX BT5500 3/28

1. Legal information

1.1 Safety and warning notices

In this document safety and warning notices are used, which you have to observe to ensure personal safety and to prevent damage to property.

1.2 Qualiﬁed personnel

The product described in this document may be handled by personnel only, which is qualiﬁed for the respective task. Qualiﬁed personnel have

the training and experience to identify risks and potential hazards when working with the product. Qualiﬁed personnel are also able to understand

and follow the given safety and warning notices.

1.3 Intended use

The product described in this document may be used only for the application speciﬁed. The maximum electrical supply data and ambient con-

ditions speciﬁed in the technical data section must be adhered. For the perfect and safe operation of the device proper transport and storage as

well as professional assembly, installation, handling and maintenance are required.

1.4 Disclaimer of liability

The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or inconsistencies and we cannot

guarantee completeness and correctness. This is especially true for dierent language versions of this document. This document is regularly

reviewed and updated. Necessary corrections will be included in subsequent version and are available via our webpage www.camillebauer.com.

1.5 Feedback

If you detect errors in this document or if there is necessary information missing, please inform us via e-mail to:

customer-support@camillebauer.com

1.6 Repair work and modiﬁcations

Repair work and modiﬁcations shall exclusively be carried out by the manufacturer. Do not open the housing of the device. In case of any tampe-

ring with the device, the guaranty claim shall lapse. We reserve the right of changing the product to improve it.

1.7 Calibration and new adjustment

Each device is adjusted and checked before delivery. The condition as supplied to the customer is measured and stored in electronic form.

The uncertainty of measurement devices may be altered during normal operation if, for example, the speciﬁed ambient conditions are not met.

1.8 Cleaning

The display and the control buttons should be cleaned at regular intervals. Use a dry or slightly damp cloth.

Damage caused by cleaning agents

Detergents can not only aect the clarity of the display, but also cause damage to the device. Therefore, do not use detergents.

If the warning notice is not followed death or severe personal injury will result.

If the warning notice is not followed damage to property or severe personal injury may result.

If the warning notice is not followed the device may be damaged or may not fulﬁll the expected functionality.

The installation and commissioning should only be carried out by trained personnel. Check the following points before commissioning:

- that the maximum values for all the connections are not exceeded, see „Technical data“ section,

- that the connection wires are not damaged, and that they are not live during wiring,

- that the power ﬂow direction and the phase rotation are correct.

The instrument must be taken out of service if safe operation is no longer possible (e.g. visible damage). In this case, all the connections must

be switched o. The instrument must be returned to the factory or to an authorized service dealer.

It is forbidden to open the housing and to make modiﬁcations to the instrument. The instrument is not equipped with an integrated circuit brea-

ker. During installation check that a labeled switch is installed and that it can easily be reached by the operators.

Unauthorized repair or alteration of the unit invalidates the warranty.

Please observe that the data on the type plate must be adhered to!

The national provisions have to be observed in the installation and material selection of electric lines!

PM 1002499 000 00 Device handbook SIRAX BT5500 4/28

1.9 Disposal

Device may only be disposed in a professional manner!

The disposal of devices and components may only be realised in accordance with good professional practice observing the

country-speciﬁ c regulations. Incorrect disposal can cause environmental risks.

1.10 Return

All devices delivered to Camille Bauer Metrawatt AG shall be free of any hazardous contaminants (acids, lyes, solutions, etc.).

Use original packaging or suitable transport packaging to return the device.

Damage by returning

Damages caused by improper returning, no warranties or guarantees can be given.

2. Introduction

2.1 Purpose of this document

This document describes the programmable multi-function transducer SIRAX BT5500. It is intended to be used by Installers and commissioners,

Service and maintenance personnel, Planner.

Scope

This handbook is valid for all versions of the programmable multi-function transducer SIRAX BT5500. Some of the functions described in this

document are available only, if the necessary optional components are included in the device.

Required knowledge

A general knowledge in the ﬁeld of electrical engineering is required. For assembly and installation of the device knowledge of applicable national

safety regulations and installation standard is required.

2.2 Scope of supply

• Programmable multi-function transducer SIRAX BT5500 with mounting kit

• Safety instructions (multiple languages)

2.3 Further documents

The following documents are provided electronically via www.camillebauer.com:

• Datasheet (ge, en)

• Safety instructions (multiple languages)

• Operating manual (ge, en)

3. Functional description

The SIRAX BT5500 is a programmable multifunctional transducer for measuring parameters in a three-phase 3- or 4-wire AC network. It ensures

the conversion of measured values into analog standard signals. The output signals are galvanically isolated from the input signals and the power

supply.

It can be parameterized via the RS485 interface with Modbus RTU or via the USB interface with the configuration software. The relay outputs signal

the overflow of the selected measured variables and the pulse output can be used to monitor the consumption of active energy.

3.1 Quantities measured and calculated

• 3-phase mean voltage …………………… U • Reactive/active ratio of power factors……… tg1, tg2, tg3

• Phase voltages ………………………… U1, U2, U3 • Active mean power (e.g. 150 min) ………… Pav

• Phase-to-phase voltages ………………… U12, U23, U31 • Voltage values THD ……………………… U1, U2, U3

• Phase-to-phase mean voltage …………… UPP • Current values THD ……………………… I1, I2, I3

• 3-phase mean current …………………… I • Phase values   1, 2, 3

• Phase currents ………………………… I1, I2, I3 • 3-phase values cos…………………… cos

• 3-phase active, reactive and apparent powers P, Q, S • phase values cos……………………… cos1, cos2, cos3

• Phase active powers …………………… P1, P2, P3 • Calculated current in the neutral cunductor wire In

• Phase reactive powers …………………… Q1, Q2, Q3 • 3-phase active and reactive energy ……… Ept, Eqt

• Phase apparent powers ………………… S1, S2, S3 • Frequency ……………………………… f

• 3-phase mean power factors …………… Pf, tg• Energy consumption - power guard ……… Pord

PM 1002499 000 00 Device handbook SIRAX BT5500 5/28

• Phase active power factors ……………… Pf1, Pf2, Pf3

4. Mechanical mounting and Installation

The SIRAX BT5500 can be mounted either on DIN Rail or directly on to a wall by mounting plate.

Please ensure that the operating temperature limits are not exceeded when determining the place of mounting

(place of measurement): –10 … +55° C

By installing, the device becomes part of an electrical power installation that must be designed, operated and maintained in accordan-

ce with country-speciﬁc regulations so that the installation is safe and provides prevention against ﬁre and explosion as far as possible.

It is the task of this installation to ensure that dangerous connections of the device can not be touched during operation and that the

spread of ﬂames, heat and smoke from the interior is prevented. This may be done by providing an enclosure (e.g. case, cabinet) or

using a room accessible to qualiﬁed personal only and compliant with local ﬁre safety standards.

4.1 Mounting

Any mounting position is possible. Device may be clipped onto a top-hat rail according EN50022 or directly on to a wall by mounting plate.

4.2 Demounting of the device

Disassembly of the device requires that all connected wires be without current. First, remove all push terminals and the wires of the current and

voltage inputs. Ensure that possible current transformers are short-circuited before the current connections on the device are opened. Release

the transducer from a top-hat rail.

5. Terminal and Electrical connections details

Ensure under all circumstances that the leads are free of potential when connecting them!

Please observe that the data on the type plate must be adhered to!

The national provisions have to be observed in the installation and material selection of electric lines!

5.1 General safety notes

PM 1002499 000 00 Device handbook SIRAX BT5500 6/28

Symbol Meaning

Device may only be disposed of in a professional manner!

Double insulation, device of protection class 2

CATIII Measurement category CAT III for current / voltage inputs, power supply and relay outputs

CE conformity mark. The device fulﬁlls the requirements of the applicable EC directives. See declaration of conformity.

Caution! General hazard point. Read the operating instructions.

Attention: Danger to life!

Please note

5.2 Possible cross sections and tightening torques

Inputs U1(2), U2(5), U3(8), N(11), I1(1/3), I2(4/6), I3(7/9), power supply (13/14), RS485 connector (15(B)/16(A)/17(G)), Outputs (19-28)

- Single wire: ≤ 4,0mm2or multiwire with end splices: 2 x 2,5mm2

- Torque: 0,5 … 0,6Nm or 4,42 … 5,31 lbf in

5.3 LED, Terminal and Connection details

RS485 OUTPUTS

B A G - Imp + + - + - + - + -

15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 2 3 4 5 6 7 8 9 10 11 12 13 14

I1 U1 I1’ I2 U2 I2’ I3 U3 I3’ N AUX

INPUTS

LED indication

LED State Indication

ON Green continuous Aux Supply healthy condition and calibration ok

Rx Pulsing Data reception through RS-485

Tx Pulsing Data transmission through RS-485

AL1 ... AL4 Continuous ON Alarm ON

Inputs

All voltage measurement inputs must originate at circuit breakers or fuses rated by 1 Amps. This does not apply to the neutral

connector. You have to provide a method for manually removing power from the device, such as a clearly labeled circuit breaker

or a fused disconnect switch.

When using voltage transformers you have to ensure that their secondary connections never will be short-circuited.

No fuse may be connected upstream of the current measurement inputs!

When using current transformers their secondary connectors must be short-circuited during installation and before removing the device.

Never open the secondary circuit under load.

Transducer state diode

Diode for data reception

through RS-485

Diode for data transmission

through RS-485

USB link for conﬁguration

Diode of AL1 - AL4 alarms

PM 1002499 000 00 Device handbook SIRAX BT5500 7/28

Version without analog outputs 4 relays

Version with 2 analog outputs 2 relays

---

Version with 4 analog outputs without relays

-----

Measurement with the use of current transformer in a four-wire network

Direct measurement in a four-wire network

Direct measurement in a three-wire network

Semidirect measurement in a three-wire network

Indirect measurement with the use of 3 current transformers and 2 or 3 voltage transformers in a four-wire network

PM 1002499 000 00 Device handbook SIRAX BT5500 8/28

6. Commissioning

Before commissioning you have to check if the connection data of the device match the data of the plant.

If so, you can start to put the device into operation by switching on the power supply and the measurement inputs.

5.4 Power supply

A marked and easily accessible current limiting switch has to be arranged in the vicinity of the device for turning o the power

supply. Fusing should be 10 Amps or less and must be rated for the available voltage and fault current.

After switching the power supply on, the state diode should light up for a moment in red, and next should light up in green. The recording

conﬁrmation in registers is signaled by a short extinction of the state diode.

The incorrect work is signaled by the state diode in the way described in the chapter 5.3 and 7.1.10. The data reception through the RS-485

interface is signaled by a pulsing of the Rx diode and the data transmission is signaled by a pulsing of the Tx diode.

The switching of the relay 1 - 4 on causes the lighting of the AL1 - AL4 diode.

5.5 Modbus interface RS485

Via the optional Modbus interface measurement data may be provided for a superior system. When using the USB port interface, the conﬁgurati-

on must be as follows: Device Address: 001; Baud rate: 57600; Parity: None; Stop bit: 1

The signal wires (A, B) have to be twisted. GND (G) can be connected via a wire or via the cable screen. In disturbed environments shielded

cables must be used. Supply resistors (Rs) have to be present in bus master (PC) interface. Stubs should be avoided when connecting the

devices. A pure daisy chain network is ideal.

You may connect up to 32 Modbus devices to the bus. A proper operation requires that all devices connected to the bus have equal

communication settings (baud rate, transmission format) and unique Modbus addresses.

The bus system is operated half duplex and may be extended to a maximum length of 1200 m without repeater.

Indirect measurement with the use of 2 current transformers and 2 or 3 voltage transformers in a three-wire network

Label version with 4 analog output 4...20mA

PM 1002499 000 00 Device handbook SIRAX BT5500 9/28

7. Programming

Before conﬁguring the transducer, the driver should be installed. The transducer makes use of the software, which creates in the system, a

device of Universal Serial Bus – Multi-transducer and connected to it, the virtual COM port named Multi-transducer. The controller installation in

the Windows system causes the addition of a successive serial COM port to the list of ports serviced by the operating system. After connecting

the transducer to the USB port, the operating system informs about the appearance of a new device by means of the message.

Multi transducer

The creator to ﬁnd a new hardware of the Universal Serial Bus will be started automatically. One must act in compliance with the creator

suggestions, choosing the installation from the indicated location and giving the path to controllers being on www.camillebauer.com. Controllers

are compatible with following systems: Windows 10, 2000, XP, Server 2003, Vista, server 2008, Windows 10 (x86 and X64). When installing

controllers, information about the lack of the controller digital signature can occur. One must ignore this information and carry on the installation.

After closing the creator, the system detect immediately the successive device – USB Serial Port. The creator for detection a new hardware will

start again.

After the successful ending of the installation, the system will inform about the installation of a new device. Two new devices appear in the device

manager – Multi-transducer and Port COM named: Multi-transducer.

7.1 Conﬁguration of the transducer

The SIRAX BT5500 can be conﬁguraed via software. The transducer has to be connected to the computer through the RS-485 converter, if the com-

munication will be performed using RS-485/Modbus Interface or directly through the USB port and after selecting Multi-transducer the conﬁcuration

for the connection can be done.

PM 1002499 000 00 Device handbook SIRAX BT5500 10/28

7.1.1 Setting of Transmission Parameters

After choosing the group – transmission parameters, it is possible to conﬁgure

following elements:

a) address – address for the communication with the Multi-transducer

through the RS-485 interface from the range 1...247. The value 1 is

normally set up by the manufacturer.

b) baud rate – the communication rate through the RS-485 interface from

the range (4800, 9600, 19200, 38400 bit/sec.). The value 9600 is set

up by the manufacturer.

c) transmission mode – The transmission mode through the RS485

interface from t he range (RTU 8N2, RTU 8E1, RTU 8O1, RTU 8N1). The

transmission mode is normally set up on RTU 8N2 by the manufacturer.

7.1.2 Setting of Measurement Parameters

After choosing the group: Meter parameters following elements can be conﬁgured:

a) Current transformer ratio. The multiplier is used to recalculate the

current in the transformer primary side. It is set up on 1 by the manu-

facturer.

b) Voltage transformer ratio. The multiplier is used to recalculate the

voltage in the transformer primary side. It is set up on 1 by the manu-

facturer.

c) Way to synchronize the mean power:

– 15 minutes’ walking window – mean power PAV will be recalcu-

lated for the last 15 minutes, actualized every 15 seconds, i.e.

walking window,

– Measurement synchronized with the c lock every 15, 30 or 60 minutes - mean power PAV will be actualized every 15, 30 or 60 minutes

synchronized with the external real clock.

It is set up on the walking window by the manufacturer.

Measurement of the 15 minutes’ active mean power synchro-nized with the clock

d) ordered power. Ordered power in percentage of rated power (see chapter 10, example 2).

e) pulse ratio for the pulse output (for active energy).

f) Storing min. and max. values. Choosing of minimal and maxi-mal values storage method: only from measuring range or also overﬂow error occurance.

g) Reactive energy calculation method: inductive and capacitive or plus and minus.

h) 3 phase measurement mode- 3 and 4 wire measurement.

7.1.3 Erasing of Watt-hour Meters and Extremal Values

After choosing the group: Service parameters following commands are

possible to carry out:

a) erasing of watt-hour meters. All watt-hour meters of active and reactive

energy are erased.

b) erasing of active mean power.

c) erasing of averaging power archive.

d) erasing of min. and max. values. The currently measured value is

copied out to the minimal and maximal value.

e) clock: it is possible to set time and date synchronize the clock with the

time on the PC (computer).

Multi-transducer - configuration

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