Canon FINISHER - D1 Bedienungsanleitung

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

FY8-13FF-000

REVISION 0

FEB. 1999

SERVICE

MANUAL

FINISHER - D1

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

Printed in Japan

Use of this manual should be strictly

supervised to avoid disclosure of confi-

dential information.

Imprimé au Japon

THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN.

SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY DIFFER SLIGHTLY FROM

ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE

COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

IMPORTANT

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

5-1, Hakusan 7-chome, Toride-City, Ibaraki, 302-8501 Japan

CANON INC.

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

INTRODUCTION

This Service Manual contains basic data and figures on the Finisher-D1 needed to

service the machine in the field.

CHAPTER 1 General Description introduces the finisher's features and specifications,

and shows how to operate the finisher.

CHAPTER 2 Basic Operation provides outlines of the finisher's various mechanical

workings, and explains the principles used for the finisher's various control mechanisms in

view of the functions of electrical and mechanical units and in relation to their timing of

operation.

CHAPTER 3 Mechanical System shows how the finisher's various mechanical

workings are constructed, and how the finisher may be disassembled/assembled and

adjusted.

CHAPTER 4 Maintenance and Servicing provides tables of periodically replaced

parts and consumables/durables and scheduled servicing charts.

CHAPTER 5 Troubleshooting provides tables of maintenance/inspection, standards/

adjustments, and problem identification (image fault/malfunction).

APPENDIX contains a general timing chart and general circuit diagrams.

The descriptions in this Service Manual are subject to change without notice for

product improvement or other purposes, and major changes will be communicated in the

form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this

Service Manual and all relevant Service Information bulletins and be able to identify and

isolate faults in the machine.

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

I. FEATURES ................................1-1

II. SPECIFICATIONS......................1-2

A. Specifications ........................1-2

B. Cross Section ........................1-4

III. OPERATING THE FINISHER ....1-5

A. Removing Jams from The

Finisher..................................1-5

B. Removing Jams in Sort, Group, or

Staple Sort Mode ...................1-7

C. Replacing the Staple Cartridge

.............................................1-10

D. Removing Staple Jams in the

Stapler Unit ..........................1-13

IV. MAINTENANCE BY THE USER

..................................................1-15

CONTENTS

CHAPTER 2 OPERATIONS

I. BASIC OPERATIONS ................2-1

A. Specifications ........................2-1

B. Outline of Electrial Circuitry ...2-2

C. Inputs to and Outputs from the

Finisher Controller PCB.........2-3

II. FEEDING/DRIVE SYSTEM......2-14

A. Outline..................................2-14

B. Feeding/Delivery .................2-19

C. Job Offset .............................2-22

D. Releasing the Knurled Belt

............................................ 2-29

E. Buffer Path ...........................2-34

III. CONTROLLING THE PADDLE

..................................................2-39

IV. CONTROLLING THE TRAY

AUXILIARY PLATE ..................2-40

V. STAPLING ................................2-42

VI. TRAY MOVEMENT ..................2-50

VII. FANS ........................................2-54

VIII. POWER SUPPLY.....................2-56

IX. DETECTING JAMS ..................2-59

CHAPTER 3 MECHANICAL SYSTEM

I. EXTERNALS AND CONTROLS

....................................................3-1

II. PROCESSING TRAY UNIT .....3-13

III. TRAY B UNIT ...........................3-21

IV. KNURLED BELT RELEASING UNIT

..................................................3-28

V. KNURLED BELT ......................3-30

VI. BUFFER ROLLER UNIT ..........3-31

VII. STAPLER UNIT........................3-35

VIII. PCBs.........................................3-42

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 5 TROUBLESHOOTING

I. ADJUSTMENT ...........................5-1

A. Electrical System ...................5-1

II. ARRANGEMENT OF ELECTRICAL

PARTS......................................5-14

A. Sensors................................5-14

B. Microswitches ......................5-16

C. Motors ..................................5-18

D. Solenoids.............................5-20

E. PCBs....................................5-22

F. Fans.....................................5-24

G. Light-Emitting Diodes and Check

Pins by PCB ........................5-25

III. TROUBLESHOOTING .............5-30

IV. SELF DIAGNOSIS....................5-38

A. Self Diagnosis......................5-38

B. Alarms..................................5-40

APPENDIX

A. GENERAL TIMING CHART

.............................................. A-1

B. LIST OF SIGNALS /

ABBREVIATIONS ................ A-3

C. GENERAL CIRCUIT DIAGRAM

.............................................. A-5

D. SOLVENTS AND OILS LIST

.............................................. A-7

CHAPTER 4 MAINTENANCE AND SERVICING

I. PERIODICALLY REPLACED

PARTS........................................4-1

II. CONSUMABLES AND DURABLES

....................................................4-1

III. SCHEDULED MAINTENANCE .4-1

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1

GENERAL DESCRIPTION

I. FEATURES ................................1-1

II. SPECIFICATIONS......................1-2

A. Specifications ........................1-2

B. Cross Section ........................1-4

III. OPERATING THE FINISHER ....1-5

A. Removing Jams from the

Finisher..................................1-5

B. Removing Jams in Sort, Group, or

Staple Sort Mode ...................1-7

C. Replacing The Staple Cartridge

.............................................1-10

D. Removing Staple Jams in the

Stapler Unit ..........................1-13

IV. MAINTENANCE BY THE USER

..................................................1-15

CHAPTER 1 GENERAL DESCRIPTION

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-1

I . FEATURES

1. Two Types of Stacking Trays

• The delivery tray (tray B) is designed for stapling and job offset delivery, while the interrupt

tray (tray A) is designed for ordinary delivery.

2. Large Capacity

• Tray B is capable of holding 2000 sheets, while tray A is capable of holding 250 sheets, a total

of 2250 sheets.

3. Wide-Ranging Paper Types

• The sheets may be of 64 to 200 g/m2paper.

4. Stack Job Offset Function

• The stack job offset function is offered for sorting non-staple stacks.

5. Three Types of Auto Stapling

• As many as three different types (position) are offered (front slant, rear slant, 2-point).

6. High Productivity by a Buffer Roller

• The use of a buffer roller has enabled continuous feeding of sheets from the copier while

stapling or offset operation is taking place.

CHAPTER 1 GENERAL DESCRIPTION

1-2

1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

Table 1-201

II . SPECIFICATIONS

A. Specifications

1. Type

Item Remarks

Specifications

Fixed type

Stacking

Stack size

Paper weight

Modes

Stack

thickness

Tray A

Tray B

Tray A

Tray B

Tray A

Tray B

Tray A

Tray B

250 sheets (small-/large-size)

2,000 sheets (small-size)

1,000 sheets (large-size)

Tray A

Tray B

Tray A

Tray B

Paper detection No

Yes

Latching with mount (height adjusted by caster)

665mm (W) ×708mm (D) ×995mm (H)

65kg

100 to 120V/50; 60Hz, 230V/50Hz

350W or less

Non-sort tray

Sort tray

Not possible

2,000-sheet equivalent or 100 sets

(small-size)

1,000-sheet equivalent or 100 sets

(large-size)

Staple/non-staple

mix Possible with conditions

Control panel

Paper of 80 g/m

No offset

Front/rear stack offset

Staple: 20 mm offset

Non-staple: 30 mm offset

(offset on the internal processing tray)

Stacking

Display

Installation

Dimensions

Weight

Power supply

Maximum power

consumption

Note 1: The term "small-size" refers to A4, A5, B5, postcard, LTR, and STMT, while the term

"large-size" refers to A3, B4, LDR, and LGL.

Fixed

Mobile type

Same as the copier's delivery method.

Face-down

Postcard to A3/LDR

A5/STMT to A3 /LDR

Postcards are for R

feeding only.

A5/STMT is for R

feeding only.

64 to 200g/m

Staple stacking, non-staple stacking

Non-staple

sort

Staple sort

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