Carlisle BINKS MX44046 Series Bedienungsanleitung

77-3290 R1.5 www.carlisleft.com

Instruction Manual

MX44046XX-XXX Pump

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Specification

Feature Unit

Flow at 60 cycles/min 7.2 US Gal. /min.

26.4 Litres/min.

Flow per cycle 0.12 US Gallons

0.440 Litres

Recommended intermittent cycle rate 25 cycles/min

Pump Stroke 5”

127 mm

Ratio 46:1

Maximum Fluid Pressure 4669 PSI

322 BAR

Fluid Inlet (CMH & SMH)

Fluid Inlet (CMB & SMB)

Fluid Outlet

1½” NPT

Ram Inlet

1¼” NPT

Weight 165 Pounds

81 KG

Rod Upper Packing Seal Options

PU PTFE

UHMW-PE

CG Ceramic filled UHMW-PE

Glass filled PTFE

CL Ceramic filled UHMW-PE

Leather

Upper Packing Nut Adjustment 120Nm

Rod Lower Packing Seal Options

PU PTFE

UHMW-PE

CG Ceramic filled UHMW-PE

Glass filled PTFE

CL Ceramic filled UHMW-PE

Leather

Air Inlet ¾” NPS/BSP

Air Quality ISO 8573.1 Class 3.3.2

Dirt 5 microns

Water -20ºC@7bar (0.1g/m³)

Oil 0.1mg/m³

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MX44046XX-CMH / MX44046XX-SMH

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MX44046XX-CMB / MX44046XX-SMB

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General Description

The MX44046XX-XXX fluid paint pump is designed for pumping High Viscosity

materials such as Mastic, PVC, Underseals, Sound deadeners and other similar

materials.

The fluid section is a ‘ROD’ type design which means the rod displaces the material

and is the only wear contact with the packings. A two-ball check valve system

ensures precise, smooth volume output. Tungsten Carbide ball seats ensure

maximum operating life between servicing.

The interior design maintains high flow capacity with minimum pressure drop

ensuring high efficiency; special surface treatments provide a smooth micro surface

making cleaning and flushing easier.

The piston and rod seals are the chevron type, which can be adjusted by means of

a gland nut, should wear occur, a preloaded wave spring is employed to adjust and

maintain the lower chevron packing preload when wear occurs. A built in Solvent

cup cleans and lubricates the pump rod and seals to prolong working life.

The air motor also utilises the Binks quick exhaust technology to prevent air valve

freezing conditions when high cycle speeds are employed.

The air motor is furnished with an exhaust muffler to control air exhaust noise

emission. An adapter kit is also available to facilitate connection to a piped exhaust

system if required.

Installation

This pump should be flushed with a suitable compatible solvent prior to use.

It is recommended that a propriety 1/2" BSP Filter / Regulator is used to provide

final control of the compressed air to the air motor.

Mount the pump securely and position the pump at a convenient height to allow for

maintenance, visual observation, and periodic inspection.

The Pump Assembly must be connected to a suitable earth ground to ensure that

there is no possibility of static build up.

Attach suitable pipework or flexible hoses designed to meet the working pressure of

the pump assembly (dependent on pump ratio) to the inlet and outlet connections,

e.g. 1½” Inlet/ Ram unit inlet and 1¼” Outlet.

Set the pump speed to a slow cycle rate and start the pump to remove any air from

the fluid circuit. Inspect for any air or fluid leaks.

The Upper Packing Nut should be re-torqued after an initial bedding in period of

approximately 8 hours of operation. See Preventative Maintenance & Guidance

section for details.

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KEY

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

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Parts List – ‘MX44046XX-CMH/SMH//CMB/SMB Pump Assembly’

ITEM PART No DESCRIPTION QTY REMARKS

1 104038 A320 AIR MOTOR 1

2 164838 RIVET 2

3 165100 M16 SPRING WASHER 3

4 165594 M16 x 60 SOCKET CAPSCREW 3

5 193264 AIR MOTOR MOUNTING BAR 4

6 193540 LABEL 1

7 193543 COVER CLIP 1

8 193616 TIE ROD 3

9 193938 FX440 HAND GUARD 2

10 193940 FX440 GUARD ADAPTOR 1

11 FX440XX-XXX FX440XX-XXX FLUID SECTION 1

Pump Accessories

PART No DESCRIPTION REMARKS

192506 Exhaust Tube Adapter

(1½” NB hose) For piped exhaust

0114-014178 Earth Wire

MXA-C13ALM5-H34 Air Control Including Hose Air Filter Regulator (0.5m Hose)

AGMD-010 Kluber Isoflex Topas NB 52

(Grease type #) 50 ml Tube

502893 Torque C Spanner Adapter Setting Tool for Packing Nut

0114-016099 Rod Seal Lubricant Solvent Based Material*

0114-016100 Rod Seal Lubricant Water-based Material*

*Ensure compatibility with material supplier before use.

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