Carpenter MFG 59 Bedienungsanleitung
Operator’s Manual
Model 59 Wire Prefeed
&Dereeler
Production Wire Processing Equipment
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 2
Table of Contents
Introduction ...................................................................................................................3
Important Notice............................................................................................................4
Safety Notice .................................................................................................................5
Applications and Machine Specifications...................................................................6
Section 1–Assembling the Model 59 .........................................................................7
Section 2–Material Setup..........................................................................................12
Loading Material onto the Dereeler Axel Assembly...................................................12
Loading Material into the Model 59............................................................................13
Section 3–Machine Setup and Operation................................................................18
Section 4–Maintenance Procedures........................................................................19
Feed Belt Change......................................................................................................19
Section 5–Recommended Spare Parts and Optional Accessories.......................20
Input Roller Guide Assembly.....................................................................................20
Prefeed Stop Interface...............................................................................................21
Section 6–Warranty...................................................................................................22
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 3
Introduction
Thank you for choosing Carpenter Mfg. Co., Inc. for your wire processing equipment
needs. For over 60 years Carpenter has been a leader in wire processing technology
and service. As an independently-owned, third generation company our philosophy has
always been to provide the customer with both quality products and outstanding service.
We look forward to a long, healthy relationship with you and our company.
The Model 59 Wire Prefeed & Dereelercan process a wide range of material, as
referenced on the following pages. These processing specifications are based upon the
most commonly manufactured materials. Special applications may arise with materials
that are within the specification limits of the machine but are very difficult or
unsuccessful to process. Likewise, materials that exceed the specified limits of the
machine may sometimes be processed successfully. Because there are many
variables involved in wire processing, we strongly recommend a free material
evaluation, to be completed at our factory (http://carpentermfg.com/wire-evaluation/). A
demonstration from a Carpenter representative is also recommended to ensure the
ultimate success of your material processing application.
This operating manual explains how to operate the Model 59 Wire Prefeed & Dereeler.
To ensure the best performance of your machine, read this manual carefully until you
familiarize yourself thoroughly with its operation and features. After you have read
through the manual, keep it available for reference.
Use this manual as a quick and handy reference tool for clarifying any questions that
may arise. If you have any questions about this machine or service please let us know.
Our phone number is (315) 682-9176; we may also be reached by fax at (315) 682-
9160. Visit our website (www.carpentermfg.com), or contact us via email
Carefully unpack the Carpenter Model 59 Wire Prefeed & Dereeler. We recommend
that you keep the original box and packaging as it will protect the machine for future
transportation, if necessary.
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 4
Important Notice
The products in this shipment left our facility in good working condition. Their safe
delivery is the responsibility of the carrier that delivered this shipment to you. Our
stated shipping terms are F.O.B. our facility at 110 Fairgrounds Drive, Manlius, NY
13104. According to applicable laws, the responsibility for this shipment was
transferred to you as soon as the carrier accepted the goods at our warehouse. If
concealed damage is discovered after unpacking this shipment, you must submit a
damaged freight claim with the carrier. Carpenter Mfg. Co., Inc. cannot submit your
claim for you. In order for you to collect for concealed damage, the carrier must be
notified with 5 days of the date you receive this shipment. You must leave the damaged
items and packing material as is (i.e. return all merchandise and all packing material to
the shipping container) until the claim has been inspected by the carrier. It is also
important to note that the carrier will not accept a claim if the goods have been moved
from the point of the carriers’ delivery to another street address. If you have any
questions or problems, please give us a call at (315) 682-9176, or email us at
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 5
Safety Notice
CAUTION
The Model 59 is equipped with a polycarbonate safety
guard. The safety guard contains a safety interlock
switch. The machine will not operate unless the safety
guard is installed and in the closed position.
**IMPORTANT**
Do not attempt to defeat the function or purpose of the
safety interlock switch. Serious injury to the operator’s
eyes, fingers or other body parts may result from attempts
to operate this equipment with the safety guard in the
raised position.
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 6
Applications and Machine Specifications
Applications
The Model 59 is designed to dereel material before being fed into a benchtop wire
processing machine. With its powerful belt feed material transport the Model 59
eliminates the strain of pulling material from heavy spools, thus improving the accuracy
of your wire processing equipment.
Machine Specifications
Maximum Feed Speed
550 feet per minute (9.16 feet per second)
Maximum Spool Weight
110 pounds (49.90 kilograms)
Maximum Spool Diameter
28” (711.2mm)
Maximum Spool Width
14” (355.6mm)
Maximum Material Size
0.437” (11.1mm) OD, round material
Drive Motor
1/8 HP
Electrical Connection
115 VAC, 60 Hz, 2 AMP (Standard)
230 VAC, 50 Hz, 1 AMP (Optional)
Dimensions (Includes Dereeler Stand)
26” x 32” x 17” (660.4mm x 812.8mm x
431.8mm) [L x D x H]
Weight
111 pounds (50.35 kilograms)
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 7
Section 1 –Assembling the Model 59
The Model 59 is shipped partially disassembled to allow for save travel. Assembly of
the unit is very straightforward.
Follow the steps below to assemble the Model 59.
1. The PN 5269 dereeler stand assembly is shipped in its own box. Remove the
stand assembly from the shipping container. (This box may also contain [1] PN
8019 power input cord, the machine dereeler axel assembly, and any other
purchased spare parts. Remove these parts if necessary.)
2. Carefully remove the Model 59 from its shipping container and place it on a flat
surface. (If the box in Step 1 above did not include the mentioned loose items,
this box will. Remove these parts if necessary.)
3. Looking at the front of the Model 59, locate (4) PN 5429 button head screws and
(4) PN 7188 washers on the left side of the machine cabinet. Using a 3/16” hex
wrench, remove these screws and washers. Refer to Figure 1 below.
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 8
Figure 1: Mounting Holes for PN 5269 Dereeler Stand Assembly
4. Position the PN 5269 dereeler stand assembly so that the two upper and two
lower mounting plate holes line up with the holes on the machine cabinet. Using
a 3/16” hex wrench, reinstall (4) PN 5429 button head screws and (4) PN 7188
washers removed in Step 3 above. Refer to Figure 2 below.
PN 5429 Button
Head Screw (4)
and PN 7188
Washer (4)
PN 5508 Circuit
Breaker
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 9
Figure 2: PN 5269 Dereeler Stand Assembled onto Model 59
5. Position the dereeler axel assembly into the PN 5294 dereeler frame axel tube
on the top of the PN 5269 dereeler stand assembly. Line up the small hole on
the dereeler axel assembly with the small hole on the back of the PN 5294
dereeler frame axel tube. Lock into place with the PN 5303 locking pin
assembly. Refer to Figure 3 through Figure 5 below.
Figure 3: Dereeler Axel Assembly
Small Hole
for PN 5303
Locking Pin
Assembly
Mounting Holes for PN
5266 Input Roller Guide
Assembly
Carpenter Model 59 Wire Prefeed & Dereeler
Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160
Website: www.carpentermfg.com • Email: wire@carpentermfg.com
Revised 09/27/2021 Page 10
Figure 4: PN 5294 Dereeler Frame Axel Tube Location
PN 5294 Dereeler
Frame Axel Tube
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