Carrier AiroVision 39 HQ Bedienungsanleitung

39HQ

Airovision Air Handling Units

Mounting instructions

CONTENTS

1 - TRANSPORT AND LIFTING INSTRUCTIONS.................................................................................................................... 3

1.1 - General........................................................................................................................................................................................ 3

1.2 - Transport and storage.................................................................................................................................................................. 3

1.3 - Roof edge protection during transport (outside installation) ...................................................................................................... 3

1.4 - Ofoading and hoisting...............................................................................................................................................................3

1.5 - Horizontal transport .................................................................................................................................................................... 4

2 - PREPARATION FOR ASSEMBLY .......................................................................................................................................... 4

3 - LIFTING INSTRUCTIONS....................................................................................................................................................... 4

3.1 - General........................................................................................................................................................................................ 4

3.2 - Lifting bar certication ............................................................................................................................................................... 4

3.3 - Fastening of the lifting bars ........................................................................................................................................................ 4

4 - ASSEMBLY ................................................................................................................................................................................. 5

4.1 - AHU assembly ............................................................................................................................................................................ 5

4.2 - Connecting casings of equal width and height ........................................................................................................................... 6

4.3 - Connecting casings of differing height ....................................................................................................................................... 7

5 - STACKED CASING SECTIONS .............................................................................................................................................. 8

5.1 - Unit without intermediate base frame (equal width) .................................................................................................................. 8

5.2 - Unit with intermediate base frame (equal width) ....................................................................................................................... 9

5.3 - Units with differing widths ....................................................................................................................................................... 11

6 - FRESH AIR INLET HOOD..................................................................................................................................................... 13

7 - ROOF COVER .......................................................................................................................................................................... 13

1 - TRANSPORT AND LIFTING INSTRUCTIONS

1.1 - GENERAL

Transport and lifting of the 39HQ air handling units (AHU)

must always be in accordance with the instructions below. If

these instructions are not observed, irreparable damage may

occur to the unit, and people in the immediate vicinity of the

unit are also endangered. Carrier Holland Heating accepts no

liability whatsoever for work carried out by third parties.

Transport and lifting must be carried out by qualied personnel.

The AHU must only be lifted with lifting bars supplied by Carrier

Holland Heating. Lifting must be carried out in accordance

with local regulations and with the help of certied lifting aids.

1.2 - Transport and storage

Lifting of the AHU is only permitted under the designated

lifting points. Lifting under the cross beams is prohibited. This

applies to transport as well as storage, and is indicated on the

cross beam with the following label.

Fig. 1 - Lifting not allowed

1.3 - Roof edge protection during transport (outside

installation)

Fig. 2 - Roof edge protection

Roof edge transport protection

During transport by truck the units are attached to the loading

surface with tie ropes, pulled across the unit towards the side

edges of the truck.

On external units, to protect the roof edge from distortion by

the tie ropes, protection pieces are added.

1.4 - Ofﬂoading and hoisting

Depending on the dimensions of the AHU and the situation on

site, the AHUs are supplied in previously agreed transport

sections. Before proceeding with the transport and installation of

the casing sections, always consult the applicable dimensional

drawings that give the dimensions and weights of the sections,

as well as the installation sequence.

The weight is given on each transport section. Each transport

section is equipped with a subframe with six lifting points.

These points are marked by the label shown below.

Fig. 3 - Lifting point

To unload or hoist the AHU, the following methods are

recommended:

Method 1

• Attach the lifting cables to the lifting bars. Evenly positioned

spacer bars should be used between the lifting cables to

prevent damage to the top of the unit and ensure that no

excess pressure is applied to the side panels.

Fig. 4 - Vertical transport using spacer bars

Method 2

• Attach the lifting cables that are on the lifting beam to the

lifting bars. To do so, use an approved lifting beam.

Fig. 5 - Vertical transport using a lifting beam

NOTE: For hoisting please ensure that the weight is evenly

distributed.

1.5 - Horizontal transport

For horizontal movement pallet lifters or transport skids can be

placed under the installation frame or under the lifting bars. It is

important that these support the lifting points. At no time should

the cross beams at the ends of the unit sections be used for jack-

ing or tracking the AHU. FOR HORIZONTAL TRANSPORT

ALWAYS PROVIDE SUPPORT UNDER THE LIFTING

POINTS. The use of pipes as rollers can result in damage to the

installation frame.

Fig. 6 - Horizontal transport using rollers

2 - PREPARATION FOR ASSEMBLY

The following material is supplied as standard by Carrier

Holland Heating:

• Installation, maintenance and operating instructions

• Lifting instructions

• II A declaration

• Kit

• Connecting bolts/screws

• Connecting strips/screws

• Lifting bars

The following material is supplied as an option by Carrier

Holland Heating:

• Siphon

• Anti-vibration mats

• Outside air suction grille

• Heat recovery wheel control

• Steam generator plus accessories

• Minihelic and Allen key instructions

• Door key

Check that all necessary parts are supplied with the AHU.

Measure the location and make sure it is tidy. The oor of the

installation area should be level and at to avoid connection

problems. Any uneven surfaces should be evened out with inll

plates.

Determine the correct assembly sequence of the AHU sections.

Use the most logical sequence, taking the location into account.

Begin with the casing section that must be positioned on the

highest part of the oor, so that the other casing sections can be

added around it.

3. LIFTING INSTRUCTIONS

3.1 - General

There are transport and lifting instructions attached to the AHU.

3.2 - Lifting bar certiﬁcation

The lifting bars supplied are for single use and certied in

accordance with Machinery Directive 98/37/EC, annex II-A.

Selection, checking and testing of the lifting bars is supervised

by a qualied person in accordance with the EKH (“Erkende

Keurbedrijven Hijs- en Hefmiddelen”) work instructions.

Registration mark and number:

• LCH1 + 1A

• LCH2 + 2A

3.3 - Fastening of the lifting bars

• Remove the bolt and the locking plate on one side of the

lifting pipe.

Fig. 7 - Fastening the lifting bars - 1

• Slide the lifting bar into the hole in the subframe intended

for that purpose.

Fig. 8 - Fastening the lifting bars - 2

• After inserting the lifting bar, re-insert the bolt and locking

plate in the correct position.

Fig. 9 - Fastening the lifting bars - 3

• Position the lifting cables on the lifting bars (4 or 6 off).

Evenly positioned spacer bars should be used between the

lifting cables to prevent damage to the top of the unit and

ensure that no excess pressure is applied to the side panels.

Fig. 10 - Vertical transport using spacer bars

• For hoisting ensure that the weight is evenly distributed

and that all previous steps are carried out correctly.

If there is not enough space it may not be possible to remove

the lifting bars. In the example below, the lifting bars cannot be

removed on the right-hand side of the 6th AHU section, as the

wall is too close and the lifting bars are too long. It would be

possible to remove them from the left-hand side, if the third

AHU section has not yet been placed. Ensure that the bolt and

the locking plate are removed from the right-hand side of the

lifting bar, when the 6th AHU section has been positioned.

Fig. 11 - Location diagram

4 - ASSEMBLY

4.1 - AHU assembly

• Place the anti-vibration mats where the rst casing section

will be positioned.

• Place the rst casing section on the anti-vibration mats,

and then remove the lifting bars.

Fig. 12 - Anti-vibration mats

• Then place the anti-vibration mats where the next casing

section will be positioned and then place this section.

• Before placing the sections against each other, x the

sealing tape supplied between the sections. This should be

done in four places, and the sealing tape should overlap at

the corners. See Figs. 17 and 21.

NOTE: Attach the sealing tape supplied to only one of the two

assembled sections.

• Place the sections as close together as possible. Ensure that

both sections can still be moved. Insert a lifting bar into

both sections, so that they can be pulled closer towards

each other.

There are two methods for pulling the sections towards each

other:

Wall

Lifting bar

Method 1

Pull the sections against each other, using the pull ropes attached

to the lifting bars. Pull evenly on both sides of the AHU.

Fig. 13 - Linking the casing sections with pull ropes

Method 2

Insert a bar with threaded ends through both lifting bar holes.

Screw a nut onto the threaded ends of the bar and tighten it.

Tighten it evenly on both sides of the AHU.

Fig. 14 - Linking the casing section with a bar

NOTE: Before connecting the sections, they should be horizon-

tally and vertically aligned, using inll plates. If the oor is

not completely level, rst place the casing section that will be

on the highest part of the oor.

4.2 - Connecting casings of equal width and height

Fig. 15 - Unit of equal width and length

To connect the AHU sections use one of the following methods.

The method depends on the AHU construction.

Method 1

This method applies for sections that end in joint mullions:

• Check that the four corners are attached.

Fig. 16 - Joint mullions with linking corner pieces

• Ensure that the sealing tape supplied is xed to one of the

two sections, before moving the sections against each other.

Fig. 17 - Fixing the sealing tape to the joint mullions

• Use the pre-mounted corners for the nal positioning of

the sections and secure the corners with a bolt. The

sections must be fully aligned.

Fig. 18 - Corner connection

• Remove the rst two corners and mount the aluminium

connection strip to the base. Remove the next two corners

and mount the connection strip against the side wall. Repeat

this for the other AHU corners.

Fig. 19 - Fixing the connection strip

Method 2

This method applies for sections that end with corner posts.

Fig. 20 - Corner posts with coupling proﬁle

• Ensure that the sealing tape supplied is xed to one of the

two sections, before moving the sections against each other.

Fig. 21 - Fixing sealing tape to the corner posts

• Link the sections by connecting the pre-mounted corner

posts with bolts and nuts (M6).

Fig. 22 - Connecting the corner posts

• If there are more than two sections, repeat the procedure

above. For an outdoor installation all external joints

should be sealed.

For an outdoor installation the plastic roof cover must be

nished as described in chapter 7.

NOTE: If the AHU needs to comply with air tightness class

L1 (LuKa C), the internal connection strip joints and/or

proles should also be sealed.

4.3 - Connecting casings of differing height

Fig. 23 - Unit of differing height

After the internal connection of the sections an indoor installa-

tion requires no further nish (see chapter 4.2). For the external

nish of an outdoor installation use one of the following methods:

Method 1

• Check if the cover strip has been applied at the correct

height on the projecting section.

• Fix the plastic nish layer to cover strip above with the

screws provided.

• Add a second cover strip over these screws.

• Position the sections against each other so that the corner

posts of both casings are touching and rst connect the

sections internally, as described in chapter 4.2.

• Attach the projecting strip of the plastic roof foil over the

connection prole of the lower casing section with a blow

dryer.

Fig. 24 - Roof ﬁnish, units of differing height - 1

NOTE: All resulting external joints should be sealed.

Method 2

• Check that the cover strip and the protection prole are

mounted at the correct height of the projecting casing section.

• Apply the sealing tape supplied to the connection prole

of the lower casing section.

• Position the lower section with the pre-mounted connection

prole against the projecting section so that the corner

posts of both sections touch, and connect the sections rst

internally, as described in paragraph 4.2.

• Screw down the connection prole of the lower section to

the cover strip, and remove any drill shavings.

Fig. 25 - Roof ﬁnish, units of differing height - 2

NOTE: All resulting external joints should be sealed.

5. STACKED CASING SECTIONS

5.1 - Unit without intermediate base frame (equal width)

Fig. 26 - Unit without intermediate base frame

Indoor installation

• Position the casing sections on top of one another so that

the corner posts are in the same plane.

• Mount the proles supplied as described below. For sections

of equal length, these proles should be mounted all round

the unit.

• For shorter or longer upper sections the ends need no

further nish.

Fig. 27 - Mounting proﬁle, indoor location, unit

without intermediate base frame

Outdoor installation

• Position the casing sections on top of one another so that

the corner posts are in the same plane.

• Mount the proles supplied as described below. For sections

of equal length, mount the proles all round the unit.

50 mm

8 mm

10 mm

Fig. 28 - Mounting proﬁle, outdoor location, unit

without intermediate base frame

• If the top section is shorter than the bottom section, the

ends should be nished as described below.

Fig. 29 - Unit with shorter top section without

intermediate base frame

Fig. 30 - Roof ﬁnish, unit with shorter top section

without intermediate base frame

• A longer top section needs no further nish at the ends.

Fig. 31 - Unit with longer top section without

intermediate base frame

NOTE: For outdoor installation seal all jonts resulting from the

mounted proles. This applies to both corner and butt joints.

5.2 - Unit with intermediate base frame (equal width)

Fig. 32 - Unit with intermediate base frame

Indoor installation

For indoor installation connection proles of 240 mm length

are supplied.

• Position the casings on top of one another so that the corner

posts are in the same plane. The base frame of the top section

should be slightly back compared to the bottom casing section.

If stacking units in an indoor installation the connection proles

should be placed between the different unit sections. Use the

following assembly method:

• Install a connection prole to the end of the casing section,

stopping at the module line (A).

• Install a connection prole at the joint (B)

• Install a connection prole against the adjacent section (C)

Fig. 33 - Stacking, indoor location with intermediate

base frame

max 960 mm

240

ABC

Fig. 34 - Fixing proﬁle, indoor location with

intermediate base frame

There is no need for a connection prole at the ends of the unit.

NOTE: The maximum distance between two connection proles

is 960 mm. For greater distances connection proles should

be installed on the operation side and non-operation side.

Outdoor installation

For an outdoor installation, the connection proles supplied

need to be cut to the correct length. These proles should be

mounted over the entire unit length and width.

Fig. 35 - Stacking, outside location

Bear in mind that different connection proles are used for the

length and width directions of the cabinet.

• Length direction: Cut the connection prole supplied to

the correct length and mount it as described below.

Fig. 36 - Fixing proﬁle, length direction, unit with

intermediate base frame

Cross section of length direction (A-A)

• Width direction: Cut the supplied connection prole to the

correct length and mount it in the way given below

Fig. 37 - Fixing proﬁle, width direction, unit with

intermediate base frame

View of width direction, equal casing length (B)

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