Central Pneumatic 66871 Installationshandbuch

TOUCH UP SPRAY GUN

66871

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 2

Troubleshooting section near end of manual.

CONTENTS

SAFETY ALERT SYMBOL AND

SIGNAL WORDS .............................3

IMPORTANT SAFETY

INSTRUCTIONS .......................... 3

GENERAL...........................................3

WORK AREA......................................3

PERSONAL SAFETY .........................4

TOOL USE AND CARE ...................... 4

SERVICE ............................................5

AIR SOURCE......................................5

SYMBOLS AND SPECIFIC

SAFETY INSTRUCTIONS ........... 5

SYMBOL DEFINITIONS ....................5

SPECIFIC SAFETY INSTRUCTIONS 6

FUNCTIONAL DESCRIPTION....... 8

SPECIFICATIONS ..............................8

COMPONENTS AND CONTROLS ....8

INITIAL TOOL SET UP/

ASSEMBLY.................................. 8

UNPACKING.......................................8

AIR SUPPLY.......................................8

OPERATING INSTRUCTIONS .... 10

TOOL SET UP ..................................10

WORK PIECE AND WORK AREA

SET UP .......................................... 11

GENERAL OPERATING

INSTRUCTIONS ............................12

USER-MAINTENANCE

INSTRUCTIONS ........................ 13

CLEANING, MAINTENANCE, AND

LUBRICATION...............................13

TROUBLESHOOTING......................15

PARTS LIST................................. 17

ASSEMBLY DIAGRAM................ 18

LIMITED 1 YEAR WARRANTY ... 19

IMPORTANT: Clean the Spray Gun IMMEDIATELY after use.

Improper cleaning will cause the Spray Gun not to work.

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 3

Troubleshooting section near end of manual.

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

Safety Alert Symbol and Signal

Words

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

IMPORTANT SAFETY

INSTRUCTIONS

INSTRUCTIONS PERTAINING

TO A RISK OF FIRE,

ELECTRIC SHOCK, OR

INJURY TO PERSONS

WARNING – When using tools, basic pre-

cautions should always be followed,

including the following:

General

a. To reduce the risks of electric

shock, re, and injury to persons,

read all the instructions before us-

ing the tool.

Work area

a. Keep the work area clean and well

lighted. Cluttered benches and dark

areas increase the risks of electric

shock, re, and injury to persons.

b. Do not operate the tool in explo-

sive atmospheres, such as in the

presence of ammable liquids,

gases, or dust. The tool is able to

create sparks resulting in the ignition

of the dust or fumes.

c. Keep bystanders, children, and

visitors away while operating the

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 4

Troubleshooting section near end of manual.

tool. Distractions are able to result in

the loss of control of the tool.

Personal safety

a. Stay alert. Watch what you are do-

ing and use common sense when

operating the tool. Do not use the

tool while tired or under the inu-

ence of drugs, alcohol, or medica-

tion. A moment of inattention while

operating the tool increases the risk

of injury to persons.

b. Avoid unintentional starting. Be

sure the trigger is released before

connecting to the air supply. Do not

carry the tool with your nger on the

trigger or connect the tool to the air

supply with the trigger depressed.

c. Remove adjusting keys and

wrenches before turning the tool

on. A wrench or a key that is left

attached to a rotating part of the tool

increases the risk of personal injury.

d. Do not overreach. Keep proper

footing and balance at all times.

Proper footing and balance enables

better control of the tool in unexpect-

ed situations.

e. Use safety equipment. A

dust mask, non-skid safety

shoes and a hard hat must

be used for the applicable

conditions. Wear heavy-duty work

gloves during use.

f. Always wear eye protec-

tion. Wear ANSI-ap-

proved safety goggles.

Tool use and care

a. Use clamps or another practical

way to secure and support the

workpiece to a stable platform.

Holding the work by hand or against

the body is unstable and is able to

lead to loss of control.

b. Do not force the tool. Use the

correct tool for the application. The

correct tool will do the job better and

safer at the rate for which the tool is

designed.

c. Do not use the tool if the trigger

does not turn the tool on or off.

Any tool that cannot be controlled

with the trigger is dangerous and

must be repaired.

d. Disconnect the tool from the air

source before making any adjust-

ments, changing accessories, or

storing the tool. Such preventive

safety measures reduce the risk of

starting the tool unintentionally. Turn

off and detach the air supply, safely

discharge any residual air pressure,

and release the trigger before leaving

the work area.

e. Store the tool when it is idle out of

reach of children and other un-

trained persons. A tool is dangerous

in the hands of untrained users.

f. Maintain the tool with care. Keep

tools clean for better and safer

performance. Follow instructions for

lubricating and changing accessories.

Inspect tool cords and air hoses peri-

odically and, if damaged, have them

repaired by an authorized technician.

The handle must be kept clean, dry,

and free from oil and grease at all

times.

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 5

Troubleshooting section near end of manual.

g. Disconnect air supply. Discon-

nect air hose when not in use, when

changing accessories, and during

maintenance.

h. Check for misalignment or bind-

ing of moving parts, breakage of

parts, and any other condition that

affects the tool’s operation. If dam-

aged, have the tool serviced before

using. Many accidents are caused

by poorly maintained tools. There is a

risk of bursting if the tool is damaged.

i. Use only accessories that are

identied by the manufacturer for

the specic tool model. Use of an

accessory not intended for use with

the specic tool model, increases the

risk of injury to persons.

Service

a. Tool service must be performed

only by qualied repair personnel.

b. When servicing a tool, use only

identical replacement parts. Use

only authorized parts.

c. Use only the lubricants supplied

with the tool or specied by the

manufacturer.

Air source

a. Never connect to an air

source that is capable of

exceeding 200 PSI. Over

pressurizing the tool may

cause bursting, abnormal operation,

breakage of the tool or serious injury

to persons. Use only clean, dry,

regulated compressed air at the rated

pressure or within the rated pressure

range as marked on the tool. Always

verify prior to using the tool that the

air source has been adjusted to the

rated air pressure or within the rated

air-pressure range.

b. Never use oxygen, carbon dioxide,

combustible gases or any bottled

gas as an air source for the tool.

Such gases are capable of explosion

and serious injury to persons.

c. Use proper size and type exten-

sion cord. If an extension cord is re-

quired for the compressor, it must be

of the proper size and type to supply

the correct current to the compressor

without heating up. Otherwise, the

extension cord could melt and catch

re, or cause electrical damage to the

compressor. Check your compres-

sor’s manual for the appropriate size

cord.

SAVE THESE

INSTRUCTIONS.

SYMBOLS AND

SPECIFIC SAFETY

INSTRUCTIONS

Symbol Denitions

Symbol Property or statement

PSI Pounds per square inch of pressure

CFM Cubic Feet per Minute ow

SCFM Cubic Feet per Minute ow at

standard conditions

NPT National pipe thread, tapered

NPS National pipe thread, straight

Chart continued in next column.

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 6

Troubleshooting section near end of manual.

Symbol Property or statement

WARNING marking concerning Risk

of Eye Injury. Wear ANSI-approved

eye protection.

WARNING marking concerning Risk

of Respiratory Injury. Wear NIOSH-

approved dust mask/respirator.

WARNING marking concerning Risk

of Explosion.

WARNING marking concerning Risk

of Fire.

Specic Safety Instructions

1. Thoroughly clean the spray gun

out after every use. Improper

cleaning of the Spray Gun is a

common reason for the Spray Gun

to jam or not perform properly.

2. The warnings and precautions dis-

cussed in this manual cannot cover

all possible conditions and situations

that may occur. It must be under-

stood by the operator that common

sense and caution are factors which

cannot be built into this product, but

must be supplied by the operator.

3. Do not spray near open ames, pilot

lights, stoves, heaters, the air com-

pressor, or any other heat source.

Most solvents and coatings are

highly ammable, particularly when

sprayed. Maintain a distance of at

least 25 feet from the air compressor.

If possible, locate the air compressor

in a separate room.

4. Read all of the information concern-

ing coating products and cleaning

solvents. Do not use chlorinated

solvents (e.g. 1-1-1 Trichlorethyl-

ene and Methylene Choride, also

know as methyl chloride) to clean

spray guns. Many spray guns

contain aluminum, which reacts

strongly to chlorinated solvents. If

you have any doubt about potential

chemical reactions, contact the sol-

vent or coating manufacturer.

5. Materials used when painting or

cleaning may be harmful or fatal if

inhaled or swallowed. Only use in an

area with adequate ventilation. Use

a NIOSH-approved respirator when

painting or using cleaning solvents.

6. Do not release spray gun lid while

cup is pressurized.

7. Industrial applications must follow

OSHA requirements.

8. Do not point a spray gun at a person

or animal. Serious injury could occur.

9. Spraying hazardous materials may

result in serious injury or death. Do

not spray pesticides, acids, corrosive

materials, fertilizers, and toxic chemi-

cals.

10. WARNING: Some dust created by

power sanding, sawing, grinding, drill-

ing, and other construction activities,

contains chemicals known [to the

State of California] to cause cancer,

birth defects or other reproductive

harm. Some examples of these

chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and

cement or other masonry products

• Arsenic and chromium from chemi-

cally treated lumber

Your risk from these exposures var-

ies, depending on how often you do

this type of work. To reduce your

exposure to these chemicals: work in

a well ventilated area, and work with

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 7

Troubleshooting section near end of manual.

approved safety equipment, such as

those dust masks that are specially

designed to lter out microscopic

particles. (California Health & Safety

Code § 25249.5, et seq.)

WARNING: The brass components

of this product contain lead, a chemi-

cal known to the State of California

to cause birth defects (or other repro-

ductive harm). (California Health &

Safety code § 25249.5, et seq.)

11. Attach all accessories properly to the

tool before connecting the air sup-

ply. A loose accessory may detach or

break during operation.

12. Obey the manual for the air compres-

sor used to power this tool.

13. Install an in-line shutoff valve to allow

immediate control over the air supply

in an emergency, even if a hose is

ruptured.

Note Performance of the compressor (if

depending on variations in local line

voltage. Extension cord usage may

also affect tool performance.

SAVE THESE

INSTRUCTIONS.

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 8

Troubleshooting section near end of manual.

FUNCTIONAL DESCRIPTION

Specications

Operating Air Pressure 45-60 PSI

Paint Capacity 6.75 uid oz

Air Inlet 1/4” - 18 NPS

Nozzle Size .06” (1.5 mm)

Feed Type Siphon

Air Consumption 4.7 CFM @ 45 PSI

6.2 CFM @ 60 PSI

Components and Controls

Air Cap

Set

Trigger

Cup

Locking

Lever

Cup

Locking

Yoke Cup

Vent

Pattern

Control

Knob

Fluid

Control

Knob

Air Inlet

Cup

INITIAL TOOL SET UP/

ASSEMBLY

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

Unpacking

When unpacking, make sure that the

item is intact and undamaged. If any parts

are missing or broken, please call Harbor

Freight Tools at 1-800-444-3353 as soon

as possible.

• This spray gun may be shipped with

a protective plug covering the air in-

let. Remove this plug before set up.

Air Supply

TO PREVENT

EXPLOSION:

Use only clean, dry, regulated,

compressed air to power this

spray gun. Do not use

oxygen, carbon dioxide,

combustible gases, or any

other bottled gas as a power

source for this spray gun.

Quick

Coupler

Dryer

Recommended Air Line Components

Regulator with

Pressure Gauge

Quick

Coupler Air Hose

on Reel

Valve Filter

Coupler

Plug

Tool

Air

Compressor

Coupler

Plug

1. Incorporate a lter, regulator with

pressure gauge, dryer, in-line shutoff

valve, and quick coupler for best ser-

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 9

Troubleshooting section near end of manual.

vice, as shown in the diagram above.

An in-line shutoff ball valve is an

important safety device because it

controls the air supply even if the

air hose is ruptured. The shutoff

valve should be a ball valve be-

cause it can be closed quickly.

Note: An oiler system should not be used

with this spray gun. The oil will mix

with the material being propelled,

causing poor results.

2. Attach an air hose to the compres-

sor’s air outlet. Connect the air

hose to the Air Inlet of the spray gun.

Other components, such as a coupler

plug and quick coupler, will make

operation more efcient, but are not

required.

WARNING! TO PREVENT SERIOUS

INJURY FROM ACCIDENTAL

OPERATION:

Do not install a FEMALE quick

coupler on the spray gun. Such a

coupler contains an air valve that will

allow the spray gun to retain pressure

and operate accidentally after the air

supply is disconnected.

Note: Air ow, and therefore spray gun

performance, can be hindered by

undersized air supply components.

3. The air hose must be long enough

to reach the work area with enough

extra length to allow free movement

while working.

4. Release the spray gun’s Trigger.

5. Close the in-line safety Valve be-

tween the compressor and the spray

gun.

6. Turn on the air compressor according

to the manufacturer’s directions and

allow it to build up pressure until it

cycles off.

7. Adjust the air compressor’s output

regulator so that the air output is

enough to properly power the spray

gun, but the output will not exceed

the spray gun’s Operating Air Pres-

sure at any time. Adjust the pres-

sure gradually, while checking the air

output gauge to set the right pressure

range.

8. Inspect the air connections for leaks.

Repair any leaks found.

9. If the spray gun will not be used at

this time, turn off and detach the air

supply, safely discharge any residual

air pressure, and release the trigger

to prevent accidental operation.

Note: Residual air pressure should not be

present after the spray gun is discon-

nected from the air supply. However,

it is a good safety measure to attempt

to discharge the spray gun in a safe

fashion after disconnecting to ensure

that the spray gun is disconnected

and unpowered.

For technical questions, please call 1-800-444-3353.

SKU 66871 Page 10

Troubleshooting section near end of manual.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Inspect spray gun before use,

looking for damaged, loose,

and missing parts. If any

problems are found, do not use

spray gun until repaired.

Tool Set Up

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Detach the air supply, safely

discharge any residual air

pressure in the spray gun,

and release the trigger before

performing any inspection,

maintenance, or cleaning

procedures.

Material Preparation and filling

Note: Proper paint material mixture helps

to ensure less problems. Follow

the manufacturer’s directions. Most

materials will spray readily if they are

thinned properly.

1. Mix and thin the paint/materials

thoroughly according to the manufac-

turer’s directions.

2. Carefully strain the paint/material

through a paint strainer or piece of

cheese cloth.

Cup

Locking

Lever

Cup

Locking

Yoke

Cup

Move the Cup Locking Lever clock-

wise until the cup is released.

4. Fill the Cup to approximately 3/4 full.

5. Replace the Spray Gun on the Cup.

6. Hook the Cup Locking Yoke over

the tabs on the cup. Move the Cup

Locking Lever counterclockwise until

snug.

DO NOT FORCE THE LEVER!

7. Start the air compressor.

8. To adjust the spray pattern, set up a

piece of scrap material to practice on.

While practicing on the scrap mate-

rial, check to see that the material

you are spraying has the appropriate

consistency. If it appears too thin,

add a very small amount of thinner

(not included). Use the proper thinner

for the type of paint you are using. BE

CAREFUL when thinning. Proceed

slowly, adding very minimal amounts.

DO NOT exceed the manufacturer’s

thinning recommendations.

IMPORTANT: Clean the Spray Gun IMMEDIATELY after use.

Improper cleaning will cause the Spray Gun not to work.

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