Central Pneumatic 99959 Installationshandbuch

AIR OPERATED

SOLVENT/CLEANER

SPRAY GUN

99959

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

REV 11h

SKU 99959 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

Safety Alert Symbol and Signal

Words

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

IMPORTANT SAFETY

INSTRUCTIONS

INSTRUCTIONS PERTAINING

TO A RISK OF FIRE,

ELECTRIC SHOCK, OR

INJURY TO PERSONS

WARNING – When using this Spray Gun,

basic precautions should always be

followed, including the following:

General

To reduce the risks of electric shock, re,

and injury, read all the instructions before

using the tool.

Work area

Keep the work area clean and well1.

lighted. Cluttered benches and dark

areas increase the risks of electric

shock, re, and injury.

Keep bystanders, children, and2.

visitors away while operating the

tool. Distractions may result in the

loss of control of the tool.

Personal safety

Stay alert. Watch what you are do-1.

ing and use common sense when

operating the tool. Do not use the

SKU 99959 For technical questions, please call 1-800-444-3353. Page 3

tool while tired or under the inu-

ence of drugs, alcohol, or medica-

tion. A moment of inattention while

operating the tool increases the risk

of injury.

Dress properly.2. Do not wear loose

clothing or jewelry. Contain long

hair. Keep hair, clothing, and

gloves away from moving parts.

Loose clothes, jewelry, or long hair

increases the risk of injury as a result

of being caught in moving parts.

Avoid unintentional starting.3. Be sure

ngers are off Trigger Lever com-

pletely before connecting to the

air supply. Do not carry the tool with

your ngers on the Trigger Lever or

connect the tool to the air supply with

the Trigger Lever open (squeezed).

Do not overreach.4. Keep proper foot-

ing and balance at all times. Proper

footing and balance enables better

control of the Spray Gun in unexpect-

ed situations.

5. Use safety equipment. A

dust mask/respirator, and

non-skid safety shoes

must be used for the

applicable conditions. Wear heavy-

duty work gloves during use.

6. Always wear eye protec-

tion. Wear ANSI-approved

safety goggles.

7. Always wear hearing

protection when using the

tool. Prolonged exposure

to high intensity noise is

able to cause hearing loss.

Risk of Electric Shock.8. This tool is

not provided with an insulated

gripping surface. Contact with a

″live″ wire will also make exposed

metal parts of the tool ″live″ and

shock the operator.

Avoid body contact with grounded9.

surfaces such as pipes, radiators,

ranges and refrigerators. There is an

increased risk of electric shock if your

body is grounded.

Tool use and care

Do not use the tool if the Trigger1.

Lever does not turn the tool on or

off. Any tool that cannot be con-

trolled with it’s Trigger Lever, or on/

off Switch is dangerous and must be

repaired.

Disconnect the tool from the air2.

source before making any adjust-

ments, changing accessories, or stor-

ing the tool. Such preventive safety

measures reduce the risk of accident-

ly discharging uid. Turn off and de-

tach the air supply, safely discharge

any residual air pressure, and release

the Trigger Lever to it’s off position

before leaving the work area.

Store the idle Spray Gun out of3.

reach of children and other un-

trained persons. A tool is dangerous

in the hands of untrained users.

Check for misalignment, cracks, and4.

any other condition that affects the

tool’s operation. If damaged, have

the Spray Gun serviced before using.

Many accidents are caused by poorly

maintained tools. There is a risk of

bursting if the tool is damaged.

Use only accessories that are iden-5.

tied by the manufacturer for the

specic tool model. Use of an acces-

SKU 99959 For technical questions, please call 1-800-444-3353. Page 4

sory not intended for use with the

specic tool model, increases the risk

of injury.

Service

Tool service must be performed1.

only by qualied repair personnel.

When servicing a tool, use only2.

identical replacement parts. Use only

authorized parts.

Use only the lubricants supplied with3.

the tool or specied by the manufac-

turer.

Air source

1. Never connect to an air

source that is capable of

exceeding 200 psi. Over

pressurizing the tool may

cause bursting, abnormal operation,

breakage of the tool or serious injury

to persons. Use only clean, dry,

regulated compressed air at the rated

pressure or within the rated pressure

range as marked on the tool. Always

verify prior to using the tool that the

air source has been adjusted to the

rated air pressure or within the rated

air-pressure range.

Never use oxygen, carbon dioxide,2.

combustible gases or any bottled

gas as an air source for the tool.

Such gases are capable of explosion

and serious injury.

SAVE THESE

INSTRUCTIONS.

SYMBOLS AND

SPECIFIC SAFETY

INSTRUCTIONS

Symbol Denitions

Symbol Property or statement

noNo-load speed

.../min Revolutions or reciprocation per

minute

PSI Pounds per square inch of pressure

ft-lb Foot-pounds of torque

BPM Blows per minute

CFM Cubic Feet per Minute ow

SCFM Cubic Feet per Minute ow at

standard conditions

NPT National pipe thread, tapered

NPS National pipe thread, straight

WARNING marking concerning Risk

of Eye Injury. Wear ANSI-approved

eye protection.

WARNING marking concerning Risk

of Hearing Loss. Wear hearing

protection.

WARNING marking concerning Risk

of Respiratory Injury. Wear NIOSH-

approved dust mask/respirator.

WARNING marking concerning Risk

of Explosion.

Specic Safety Instructions

Warning:1.

To prevent serious injury:

Do not use with gasoline or othera.

ammable or toxic liquids.

SKU 99959 For technical questions, please call 1-800-444-3353. Page 5

Follow solvent supplier instructionsb.

during use.

Keep away from children.c.

DO NOT exceed 90 LB. Air Pres-d.

sure.

WARNING: DO NOT point, or spray2.

contents of this Spray Gun at any

person or animal at any time.

The warnings and precautions dis-3.

cussed in this manual cannot cover

all possible conditions and situations

that may occur. It must be under-

stood by the operator that common

sense and caution are factors which

cannot be built into this product, but

must be supplied by the operator.

Obey the manual for the air compres-4.

sor used to power this tool.

Install an in-line shutoff valve to allow5.

immediate control over the air supply

in an emergency.

This tool is operated under pres-6.

sure. Be sure to keep a rm grip at

all times. Not holding tool rmly at all

times may result in loss of control.

SAVE THESE

INSTRUCTIONS.

SKU 99959 For technical questions, please call 1-800-444-3353. Page 6

FUNCTIONAL DESCRIPTION

Specications

Maximum Air Pressure 90 PSI

Air Inlet 1/4” -18 NPT (Female)

Air Consumption 4 SCFM @ 116 PSI

INITIAL TOOL SET UP/

ASSEMBLY

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

Unpacking

When unpacking, check to

make sure that the item is intact

and undamaged. If any parts

are missing or broken, please

call Harbor Freight Tools at the

number shown throughout the

manual as soon as possible.

ASSEMBLY

No assembly is required for this tool1.

with the exception of threading the

Flexible Supply Nozzle (1) onto the

Gun Assembly (2).

This air tool may be shipped with a2.

protective plug covering the air inlet.

Remove this plug before set up.

Air Supply

TO PREVENT

EXPLOSION:

Use only clean, dry, regulated,

compressed air to power this

tool. Do not use oxygen,

carbon dioxide, combustible

gases, or any other bottled

gas as a power source for this

tool.

1. Attach an air hose to the compres-

sor’s air outlet. Connect the air hose

to the air inlet of the tool. Other com-

ponents, such as a connector and

quick coupler, will make operation

more efcient, but are not required.

2. WARNING! TO PREVENT SERI-

OUS INJURY FROM ACCIDENTAL

OPERATION:

Do not install a female quick cou-

pler on the tool. Such a coupler

contains an air valve that will allow

the air tool to retain pressure and op-

erate accidentally after the air supply

is disconnected.

SKU 99959 For technical questions, please call 1-800-444-3353. Page 7

Note: Air ow, and therefore tool perfor-

mance, can be hindered by under-

sized air supply components.

The air hose must be long enough3.

to reach the work area with enough

extra length to allow free movement

while working.

Make sure the Sprayer’s Trigger is4.

in the off position; refer to Operation

section for description of controls.

Close the in-line safety valve be-5.

tween the compressor and the tool.

Turn on the air compressor according6.

to the manufacturer’s directions and

allow it to build up pressure until it

cycles off.

Adjust the air compressor’s output7.

regulator so that the air output is

enough to properly power the tool,

but the output will not exceed the

tool’s maximum air pressure (90

PSI) at any time. Adjust the pres-

sure gradually, while checking the air

output gauge to set the right pressure

range.

Inspect the air connections for leaks.8.

Repair any leaks found.

If the Spray Gun will not be used at9.

this time, turn off and detach the air

supply, safely discharge any residual

air pressure, and release the Trigger

to prevent accidental operation.

Note: Residual air pressure should not be

present after the tool is disconnected

from the air supply. However, it is a

good safety measure to attempt to

discharge the tool in a safe fashion

after disconnecting to ensure that the

tool is disconnected.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Inspect the Sprayer before use,

looking for damaged, loose,

and missing parts. If any

problems are found, do not use

Sprayer until repaired.

Tool Set Up

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn off the tool, detach the

air supply, safely discharge

any residual air pressure in

the tool, and release Trigger

before performing any

inspection, maintenance, or

cleaning procedures.

TO PREVENT SERIOUS

INJURY:

Do not adjust or tamper with

any control or component in a

way not specically explained

within this manual. Improper

adjustment can result in

tool failure or other serious

hazards.

SKU 99959 For technical questions, please call 1-800-444-3353. Page 8

Work Piece and Work Area Set Up

Designate a work area that is clean1.

and well-lit. The work area must not

allow access by children or pets to

prevent injury and distraction.

Route the air hose along a safe route2.

to reach the work area without creat-

ing a tripping hazard or exposing the

air hose to possible damage. The air

hose must be long enough to reach

the work area with enough extra

length to allow free movement while

working.

There must not be objects (such as3.

utility lines or foreign objects) nearby

that will present a hazard while work-

ing.

General Operating Instructions

Spraying Solvents and/or

Cleaners

WARNING: DO NOT point or spray1.

the contents of this Spray Gun at

any person, or animal at any time.

Always wear ANSI-approved safety2.

goggles and heavy-duty work gloves

when using this Sprayer.

Premix solvents and/or cleaners ac-3.

cording to their manufacturer’s in-

structions before adding to the Con-

tainer (3).

Thread the Flexible Discharge Nozzle4.

(1) onto the Gun Assembly (2).

Thread the Container onto the Gun5.

Assembly, making sure not to cross

the threads.

Wrap 3 turns of thread sealing tape6.

on a male connector (not supplied)

and attach it to the end of the handle.

Rotate the nozzle lock ring clockwise7.

until it comes to a stop against the

adjustable nozzle. Rotate the nozzle

cap until it rests against the lock ring.

Turn on air supply.8.

To begin spraying, set the supply air9.

pressure to 90 PSI, point the nozzle

at a safe location, pull the trigger and

lock it with the spring lock. Slowly ro-

tate the nozzle in a counterclockwise

direction until liquid starts spraying

out of the nozzle. Continue rotating

the nozzle for not more than a full

turn and ne tune the spray pattern.

Release the trigger lock. Unscrew

the nozzle lock against the nozzle to

secure it in the preset position. The

tool is not read to be operated.

When nished spraying, or when 10.

relling the Container, release the

Trigger and turn off the air supply.

When you are completely nished 11.

spraying, release the Trigger, turn

off the air supply and disconnect the

compressor from it’s power supply.

Remove the Container and thor-12.

oughly rinse according to directions

supplied by the solvent/liquid manu-

facturer.

Let the Sprayer dry before storing13.

inside out of the reach of children.

CAUTION! TO PREVENT TOOL

AND ACCESSORY FAILURE, RE-

SULTING IN INJURY:

Do not exceed the tool’s maximum

air pressure rating of 90 PSI.

If the tool still does not have sufcient

SKU 99959 For technical questions, please call 1-800-444-3353. Page 9

force at maximum pressure and suf-

cient airow, then a larger tool may

be required.

USER-MAINTENANCE

INSTRUCTIONS

Procedures not specically

explained in this manual

must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn off the tool, detach the

air supply and safely

discharge any residual air

pressure in the tool, before

performing any inspection,

maintenance, or cleaning

procedures.

TO PREVENT SERIOUS

INJURY FROM TOOL

FAILURE:

Do not use damaged

equipment. If abnormal

noise, vibration, or leaking

air occurs, have the problem

corrected before further use.

Cleaning, Maintenance, and

Lubrication

Note: These procedures are in addition to

the regular checks and maintenance

explained as part of the regular op-

eration of the air-operated tool.

Before Use:1.

Check entire Spray Gun Assemblya.

for cracks, loose hoses, worn con-

nections and any other issue that

may prevent safe use of this tool. If

anything abnormal is found, have the

part(s) repaired before further use.

After Use:2.

Rinse entire Spray Gun Assemblya.

with clear, clean water, let dry and

store inside, away from children.

SKU 99959 For technical questions, please call 1-800-444-3353. Page 10

Troubleshooting

Problem Possible Causes Likely Solutions

Decreased output. Not enough air pressure and/1.

or air ow.

Obstructed trigger.2.

Air leaking from loose housing.3.

Mechanism contaminated.4.

Check for loose connections and make sure1.

that air supply is providing enough air ow

(CFM) at required pressure (PSI) to the

tool’s air inlet. Do not exceed maximum air

pressure.

Clean around trigger to ensure free2.

movement.

Make sure housing is properly assembled3.

and tight.

Have qualied technician clean and lubricate 4.

mechanism. Install in-line lter in air supply

as stated in Initial Set Up: Air Supply.

Air leakage. Cross-threaded housing.1.

Loose Gun Assembly.2.

Damaged valve or Gun3.

Assembly.

Dirty, worn or damaged valve.4.

Check for incorrect alignment and uneven1.

gaps. If cross-threaded, disassemble and

replace damaged parts before use.

Tighten Gun Assembly. If Gun Assembly2.

cannot tighten properly, internal parts may be

misaligned.

Replace damaged components.3.

Clean or replace valve assembly.4.

Follow all safety precautions whenever diagnosing or servicing the

tool. Disconnect air supply before service.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS

QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/

OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD

BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE

BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE

ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER

INSTALLATION OF REPLACEMENT PARTS THERETO.

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