Champion Power Equipment 40023 Handbuch

40023

Rev40023-20071016

7000PeakWatts/6000RunningWatts

ElectricStart

PORTABLEGENERATOR

Owner’sManualandOperatingInstructions

Specifications

Rev 40023-20071016 17

Parts Diagram

Specifications

18 Rev 40023-20071016

Parts List

No Part Number Description Qty

1 ST188FD-1713000 Keyed Ignition Switch 1

2 5C13 Control Panel 1

3 ST168F-1121100-C Switch 1

4 2630 Intelligauge 1

5 2631 Touch Switch 1

6 ST188FD-1710001 Receptacle L5-30R 1

7 ST188FD-1710002 Receptacle L14-30R 1

8 ST188FD-1710003-G Receptacle GFCI 2

9 ST05FD-1151208-M Grounding Bolt 1

10 ST05FD-1719000 Fuel Solenoid 1

11 2230 LED Light 1

12 1920 30A Circuit Breaker 2

13 1920 30A Circuit Breaker 2

14 ST188FD-1151201 Case 1

15 GB5781-B5-40 Bolt M5×40 3

16 ST05FD-1170003-B Grommet 1

17 ST05FD-1151209 Conduit 1

18 ST02FD-1151201 Grommet 1

19 GB5781-B5-10 Bolt M5×10 2

20 ST05FD-1152002 Generator End Cover 1

21 GB5781-B6-10 Bolt M6×10 7

22 ST168F-1152032-CSA Terminal 1

23 ST05F-1152031-CSA AVR 1

24 ST05FD-1152035-CSA Brush Assembly 1

25 ST05FD-1152032 End Cover 1

26 GB5789-FB6-179 Flange Bolt M6×179 4

27 ST05FD-1152001 Stator Cover 1

28 GB5789-FB10-1.25-265 Flange Bolt M10×1.25×265 1

29 ST05FD-1152020-CSA Stator Assembly 1

30 GB93-LW-10 Lock Washer ø10 1

31 GB90-W-10 Washer ø10 1

32 ST05FD-1152010-CSA Rotor Comp 1

33 ST05FD-1151600 Cover 1

34 ST188FD-1030011 Crankcase Cover 1

35 ST1P60F-1030004 O-Ring 1

36 ST188F-1030003 Oil Filler Cap 1

37 ST188FDE-1000000G Engine 1

38 GB5781-B6-12 Bolt M6×12 22

39 ST182FD-1742002-CPE Control Panel Protector 1

40 ST182FD-1742003-UC Straight Bottom Rubber 2

41 GB90-W-8 Washer ø8 2

42 GB93-LW-8 Lock Washer ø8 2

43 GB5781-B8-35 Bolt M8×35 2

44 ST05FD-1151300B Bottom Rubber 2 1

45 ST05FD-1151300A Bottom Rubber 1 1

46 GB41-N-8 Nut M8 6

47 ST188FD-1744001-K Axle 1

48 GB41-N-10 Nut M10 2

49 ST05FD-03351000 Frame 1

50 ST160F-1070001-1 Clip 6

51 ST188FD-1160002 Fuel Tube 1

52 ST168FD-1160400 Fuel Cock 1

53 ST188FD-1160001 Fuel Tank 1

54 ST168F-1160500 Fuel Filter 1

55 ST168FD-1160200 Fuel Tank Cap 1

Specifications

Rev 40023-20071016 19

No Part Number Description Qty

56 GB1667-S5-6 Screw M5×6 2

57 ST168FD-1160100 Fuel Meter Assembly 1

58 GB5781-B6-25 Bolt M6×25 4

59 GB90-W-6 Washer ø6 4

60 ST168FD-1163000 Tank Rubber 4

61 ST188FD-1131001 Rubber Tube 1

62 ST188FD-1131015 Clip 1

63 ST188FD-1131100 Valve 1

64 ST188FD-1131002 Rubber Tube 1

65 GB1667-S5-10 Screw M5×10 2

66 ST188FD-1031200 Diaphragm Assembly 1

67 ST188FD-1130002 Packing 3

68 ST188FD-1131000 Stay Assembly 1

69 ST188F-1020001 Grommet 2

70 ST188FD-1133000-CPE Carburetor 1

71 ST188FD-1134000 Carburetor Insulator 1

72 ST188FD-1130003 Carburetor Insulator Packing 1

73 ST188FD-1010002 Intake Stud 2

74 GB6177-86 Nut M6 4

75 ST188FD-1090006 Air Cleaner Stay 1

76 ST188FD-1090100 Air Cleaner Case Comp 1

77 ST188FD-1090002 Air Cleaner Seal 1

78 GB41-N-5 Nut M5 6

79 ST188FD-1090003 Separator 1

80 ST188FD-1090004 Element 1

81 ST188FD-1090200 Air Cleaner Cover Comp 1

82 ST188FD-1080200 Control Assembly 1

83 ST188FD-1010001 Exhaust Stud 2

84 GB90-W-8 Washer ø8 2

85 GB41-N-8 Nut M8 2

86 ST188FD-1100001 Muffler Gasket 1

87 ST188FD-1730001 Exhaust Pipe 1

88 GB5781-B8-20 Bolt M8×20 7

89 ST188FD-1730100 Muffler Gasket 1

90 ST188FD-1732200-A Muffler Outer Protector 1

91 GB5781-B5-10 Bolt M5×10 2

92 GB93-LW-5 Lock Washer ø5 2

93 ST188FD-1100010-88 Spark Arrester Cover 1

94 ST188FD-1180121 Spark Arrester Assembly 1

95 ST188FD-1731000A Muffler 1

96 ST188FD-1730002A Bushing ø8.5 1

97 ST188FD-1732101 Muffler Inner Protector 1

98 ST02FD-1152036 Brush Support Plate 1

99 ST182FD-1742203-UC Handle Sheath 1

100 ST182FD-1742201-UC Handle 1

101 ST182FD-1742202-UC Handle Underlay 2

102 GB896-86 Uncork Baffle 2

103 GB896-86 Uncork Baffle 2

104 ST182FD-1742002-UC Pin 2

105 ST02FD-1151207-M Grounding Wire 1

106 GB5781-B8-32 Bolt M8×32 2

107 ST188FD-1740004-C Vibration Mount 2

108 ST188FD-1743001-T Support Leg 1

109 ST182FD-1742001-CPE Fuel Tank Wing 2

110 ST188FD-1744002-T Wheel 2

111 GB90-W-16 Washer ø16 2

112 GBT91-CP3.2-40 Retain Pin 3.2×40 2

Specifications

20 Rev 40023-20071016

No Part Number Description Qty

113 ST188FD-1750002-C1 Positive Battery Wire 1

114 ST188FD-1750002-C2 Negative Battery Wire 1

115 ST188FD-1751002 Wire Jacket 3

116 GB41-N-6 Nut M6 2

117 ST188FD-1700210-C Battery Setting Plate 1

118 FM12180 Battery 1

119 ST188FD-1700203-C Bolt 2

120 ST188FD-1700200-C Battery Guard 1

121 GB5781-B8-50 Bolt M8×50 2

Specifications

Wiring Diagram

Troubleshooting

22 Rev 40023-20071016-117

Troubleshooting

Problem Cause Solution

No fuel Add fuel

Faulty spark plug Replace spark plug

Generator will not start

Unit loaded during start up Remove load from unit

Low oil level Fill crankcase to the proper level

Place generator on a flat, level surface

Choke in the wrong position. Adjust choke.

Generator will not start;

Generator starts but runs roughly

Spark plug wire loose Attach wire to spark plug

Out of fuel Fill fuel tankGenerator shuts down during

operation Low oil level Fill crankcase to the proper level.

Place generator on a flat, level surface

Generator is overloaded Review load and adjust. See “Power

Management”

Generator cannot supply enough

power or overheating Insufficient ventilation Check for air restriction. Move to a

well ventilated area

Cable not properly connected Check all connections

Connected device is defective Replace defective device

Circuit breaker is open Reset circuit breaker

Capacitor defective Replace capacitor (Service Center)

Faulty brush assembly Replace brush assembly (Service

Center)

Faulty AVR Replace AVR (Service Center)

Loose wiring Inspect and tighten wiring

connections

No AC output

Other Contact the help line.

Generator gallops Engine governor defective Contact the help line

Overload Review load and adjust. See “Power

Management”

Repeated circuit breaker tripping

Faulty cords or device Check for damaged, bare or frayed

wires. Replace defective device

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