Champion 100199 Bedienungsanleitung

REV 100199-20150409

CALIFORNIA PROPOSITION 65 WARNING

Certain components in this product and its related accessories contain chemicals known to the state of California

to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

CALIFORNIA PROPOSITION 65 WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth

defects or other reproductive harm.

DISCLAIMERS

All information, illustrations and specications in this manual are based on the latest information available at

the time of publishing. The illustrations used in this manual are intended as representative reference views only.

Products are under a continuous improvement policy. Thus, information, illustrations and/or specications to explain

and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or

mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the

written permission of Champion Power Equipment (CPE).

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

s Product Info & Updates

s Frequently Asked Questions

s Tech Bulletins

s Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

This manual must be used with Champion Power Equipment (CPE) manuals:

t Installation Manual, Part No. 101049

t Transfer Switch Manual, Part No. 101111

It is also recommended to refer to the reference materials list on

page 16 of the Installation Manual.

Model 100199

CONTENTS

INTRODUCTION ........................... 4

Home standby generator....................4

SAFETY ................................. 5

Safety Symbol Denitions...................5

Installation Hazards. . . . . . . . . . . . . . . . . . . . . . . . 6

Before Starting...........................7

OperatingHazards........................7

Accidental Starting ........................8

Carbon Monoxide Hazards...................8

Electrical Shock Hazards....................9

Fire/Explosion Hazards . . . . . . . . . . . . . . . . . . . . . 9

Burn Hazards ...........................10

Entanglement Hazards . . . . . . . . . . . . . . . . . . . . 10

BatteryHazards.........................10

Safety Labels ...........................10

Safety, Serial/Model, Nameplate Label Locations . . . 11

SafetyLabelsonUnit....................... 12

GENERAL INFORMATION ...................13

Component Identication – 8.5 kW Generator. . . . 13

Component Identication – Engine............14

ControlPanel ..........................14

Main Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . 14

ExerciseSwitch........................... 14

Set Exercise Time.......................... 15

HourMeter.............................. 15

Engine Control Module ...................... 15

ResetFaultCode(s) ........................ 15

ATS Control Module ........................ 16

BatteryCharger.........................17

Emission Requirements....................17

Specications...........................18

Fuel System............................19

Battery Requirements .....................19

BatteryCharging ........................19

Model and Serial Number . . . . . . . . . . . . . . . . . . 19

OPERATION .............................20

Enclosure and Access.....................20

Pre-Start Checklist .......................20

Turning Off the Generator ..................20

MAINTENANCE...........................21

Scheduled Maintenance Chart...............21

Engine Oil .............................21

Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 21

Checking the Engine Oil Level................. 21

Changing the Engine Oil Level................. 22

Inspect and Clean Engine Air Cleaner..........23

Spark Plug.............................23

Battery Maintenance......................24

Corrosion Protection ......................24

Maintenance After Submersion . . . . . . . . . . . . . . 24

Storage...............................24

Return to Service after Storage ................ 25

Engine Parts Diagram....................... 26

EnginePartsList.......................... 27

Enclosure and Assemblies Diagram............. 28

Enclosure and Assemblies Parts List . . . . . . . . . . . . 29

Alternator and Exhaust System Diagram . . . . . . . . . 30

Alternator and Exhaust System Parts List......... 31

Control Panel Diagram . . . . . . . . . . . . . . . . . . . . . . 32

Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . 33

WiringDiagram........................... 34

TROUBLESHOOTING.......................35

Model 100199

INTRODUCTION

4Part No. 101048

Congratulations on your purchase of a Champion Power

Equipment (CPE) home standby generator. This generator is

designed and engineered in the USA to exacting standards of the

North American market. This engine-powered generator meets

all Environmental Protection Agency (EPA) Phase 3 requirements

and is approved by CETLUS as tested to UL2200 and CSA22.2 No.

100 in both the USA and Canada.

With proper use and maintenance, this generator will provide

years of satisfying service.

The Champion Staff,

Champion Power Equipment

12039 Smith Ave.

Santa Fe Springs, CA 90670

Toll-free: 1-877-338-0999

Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)

www.championpowerequipment.com

HOME STANDBY GENERATOR

This home standby generator is intended exclusively for outdoor

installation. This generator will operate using either liquied

petroleum gas (LPG) or natural gas (NG).

This generator is designed to supply typical home load such as:

t Induction motors – sump pumps, refrigerators, air

conditioners, furnaces

t Electronic items – televisions, computers

t Household lighting

t Microwaves

t This generator is not intended for use in critical life

support applications.

Proper sizing of the generator is required to ensure proper

operation of appliances. Some appliances require additional

wattage to start and must be considered.

Model 100199

SAFETY

This is the safety alert symbol. It is used to alert

you to potential physical injury hazards. Obey all

safety messages that follow this symbol to avoid

possible injury or death.

The words DANGER, WARNING, CAUTION and NOTICE are used

throughout this manual to highlight important information.

!DANGER

Indicates a hazardous situation that, if not avoided, will

result in death or serious injury.

!WARNING

Indicates a hazardous situation that, if not avoided,

could result in death or serious injury.

!CAUTION

Indicates a hazardous situation that, if not avoided,

could result in minor or moderate injury.

NOTICE

Indicates a situation that can cause damage to the

equipment, personal property and/or the environment, or

cause the equipment to operate improperly.

OTE:NIndicates a procedure, practice or condition that

should be followed in order for the generator to

function in the manner intended.

SAFETY SYMBOL DEFINITIONS

Black hazard pictorial on yellow

equilateral triangle enclosed by black

triangular band

Warns that hazard exists and describes

its nature and/or consequences

Black hazard pictorial on white circle

enclosed by red circular band with red

diagonal bar

Depicts action NOT to be taken or

action to be stopped in order to avoid

hazard

White hazard pictorial on blue circle

Depicts action to be taken in order to

avoid hazard

WARNINGS

!Safety alert symbol

Asphyxiation hazard

Electrical shock hazard

Entanglement hazard

Fire hazard

Model 100199

SAFETY

Part No. 101048

Explosion hazard

Burn hazard

Sever hazard (rotating blade)

Crush hazard (top)

MANDATORY ACTIONS

Read manufacturer’s instructions

Wear eye protection

Wear personal protective equipment

Do not leave tools in the area

INSTALLATION HAZARDS

!WARNING

Have only a qualied electrician

or installation technician who is

familiar with applicable codes,

standards and regulations install

and service the generator.

ALWAYS comply with local, state

and national electrical and building

codes when installing the generator.

NEVER alter the recommended

installation in a way that would

render the unit noncompliant with

these codes.

ALWAYS comply with regulations

that Occupational Safety and

Health Administration (OSHA) has

established.

ENSURE the generator is installed

following the manufacturer’s

instructions.

NOTICE

Before welding components on the generator, contact CPE

for recommended welding instructions.

!WARNING

Not intended for use in critical life

support applications.

Model 100199

SAFETY

BEFORE STARTING

!CAUTION

Before starting, operating and

maintaining this generator, be sure

to read and understand the content

and safety messages in this manual.

The operator is responsible for safe

operation and maintenance of the

generator. Be sure all potential users

of the generator also understand

these instructions. If any portion

of this manual is not understood,

contact your dealer for assistance

before operating the generator.

The operator is responsible for

performing all safety checks, making

sure all maintenance is properly

performed and making sure the

generator is periodically checked by

the dealer.

Inspect the generator regularly.

Contact your dealer if repairs are

needed.

NEVER climb or step on any part or

components of the generator. Doing

so may result in injury and cause

leaking fuel and exhaust.

OPERATING HAZARDS

!WARNING

ALWAYS operate the generator

following the manufacturer’s

instructions. Operating the generator

imprudently, neglecting maintenance

or being careless can result in injury

or possible death.

DO NOT allow children or unqualied

persons to operate or service the

generator.

NEVER operate the generator

with the covers open. Operate the

generator only with the covers

closed and secured in place. NEVER

leave the covers unlocked.

Remain alert at all times when

working on the generator. NEVER

work on the generator when

physically or mentally fatigued.

Never operate the generator while

under the inuence of alcohol

or drugs. Their effects on vision

and judgment make operating a

generator dangerous.

Model 100199

SAFETY

Part No. 101048

ACCIDENTAL STARTING

!WARNING

ALWAYS prevent the generator from

starting while the covers are open.

The generator may crank and start

at any time without notice. Follow

these steps in order:

1. Turn the exercise switch to

the OFF position.

2. Switch the main circuit

breaker to the OFF position.

3. Turn the ATS control module

to the OFF position.

4. Turn the engine control

module switch to the OFF

position.

5. Disconnect the NEGATIVE, NEG

or (-) battery cable rst, and

then remove the POSITIVE,

POS or (+) battery cable.

To return the generator to service,

follow these steps in order:

1. Connect the POSITIVE, POS

or (+) battery cable rst, and

then connect the NEGATIVE,

NEG or (-) battery cable.

2. Turn the engine control

module switch to the ATS

position.

3. Turn the ATS control module

switch to the AUTO position.

4. Switch the main circuit

breaker to the ON position.

5. Turn the exercise switch to

the ON position.

CARBON MONOXIDE HAZARDS

!DANGER

Generator exhaust contains carbon

monoxide, a colorless, odorless,

poisonous gas. Breathing carbon

monoxide will cause nausea,

dizziness, fainting or death. If you

start to feel dizzy or weak, get to

fresh air immediately.

t The generator must be installed

and operated outdoors only.

NEVER install the generator where

exhaust fumes could seep inside

or be drawn into a potentially

occupied building through

windows, air intake vents or other

openings.

t Avoid breathing exhaust fumes

when near an operating generator.

t NEVER alter or add to the exhaust

system or do anything that might

render the system unsafe or in

noncompliance with applicable

codes, standards, laws and

regulations.

t Install a battery-operated carbon

monoxide detector on each

level of any building adjacent

to the generator following the

manufacturer’s instructions.

t NEVER permit even partial

blockage of engine cooling

ventilation air. Doing so can

seriously affect safe operation of

the generator.

Carbon monoxide poisoning symptoms include but are not

limited to the following:

t Light-headedness, dizziness

t Physical fatigue, weakness in joints and muscles

t Sleepiness, mental fatigue, inability to concentrate or

speak clearly, blurred vision

t Stomachache, vomiting, nausea

Model 100199

SAFETY

Carbon monoxide poisoning is possible if someone is

experiencing any of these symptoms. Seek fresh air immediately.

DO NOT sit, lie down or fall asleep. Alert others to the possibility

of carbon monoxide poisoning. If the affected person does

not improve within minutes of breathing fresh air, call 911

immediately.

ELECTRICAL SHOCK HAZARDS

!WARNING

Use extreme caution when near

the generator while it is operating.

The generator produces dangerous

voltage.

t Avoid contact with bare wires,

terminals and connections while

the generator is operating.

t ALWAYS stand on an insulated dry

surface to reduce shock hazard

if work must be done on an

operating generator.

t NEVER wear jewelry that can

conduct electricity when working

on the generator.

t NEVER handle any kind of

electrical device while hands or

feet are wet, while standing in

water or while barefoot.

t Proper earth grounding of the

frame and external electrical

conductive components is

required by the National Electrical

Code (NEC). State and local codes

for proper grounding may also

apply.

t Avoid direct contact with an

electric shock victim. Immediately

shut down the source of electrical

power. If this is not possible,

attempt to free the victim from

the live conductor using a

nonconducting item such as a

dry board or rope. If the victim is

unconscious, apply rst aid and

call 911 immediately.

FIRE/EXPLOSION HAZARDS

!WARNING

NG and LPG are extremely explosive.

t NEVER allow any ames or smoke

near the fuel system.

t Wipe up any oil spills immediately.

t NEVER allow any combustible

materials to be near the generator

or to be left in the generator

compartment.

t ALWAYS keep the surrounding

area near the generator clean and

free of debris.

t Be sure to properly purge the fuel

lines and leak-test according to

applicable codes before placing

the generator in service.

t Be sure to regularly inspect the

fuel system for leaks. NEVER

operate the generator if a fuel leak

is present.

t Install a re extinguisher near

the generator. Keep it properly

charged and be familiar with

its use. An ABC rated National

Fire Protection extinguisher is

appropriate for use on standby

electric systems. Contact your

local re department with any

questions concerning the re

extinguisher.

Model 100199

SAFETY

Part No. 101048

BURN HAZARDS

!WARNING

ALWAYS allow hot surfaces to cool to

the touch. Running engines produce

heat. Severe burns can occur on

contact.

t DO NOT touch hot surfaces.

t Avoid contact with hot exhaust

components and gases.

ENTANGLEMENT HAZARDS

!WARNING

Use extreme caution when near

rotating parts. Rotating parts can

entangle hands, feet, hair, clothing

and/or accessories. Traumatic

amputation or severe laceration can

result.

t Keep hands and feet away from

rotating parts.

t Tie up long hair and remove

jewelry.

t Operate equipment with guards in

place.

t DO NOT wear loose-tting

clothing, dangling drawstrings or

items that could become caught.

BATTERY HAZARDS

!WARNING

Always read and comply with

the battery manufacturer’s

recommendations for procedures

concerning proper battery use and

maintenance.

!WARNING

Batteries contain sulfuric acid and

generate explosive mixtures of

hydrogen and oxygen gases. Keep

any device that may cause sparks

or ames away from the battery to

prevent explosion.

Always wear protective glasses

or goggles and protective clothing

when working with batteries.

You must follow the battery

manufacturer’s instructions on

safety, maintenance and installation

procedures.

SAFETY LABELS

!WARNING

All safety labels must be legible to

alert personnel of safety hazards.

t Replace any illegible or missing

label immediately. Missing safety

labels must be replaced in their

original position before the

generator is operated.

t DO NOT operate the generator if

there are missing or badly worn

safety labels.

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