Chicago Electric 66523 Benutzerhandbuch

CAMPING GENERATOR

1300 WATT

66523

SET UP, OPERATING, AND SERVICING

INSTRUCTIONS

Using an engine indoors CAN KILL YOU IN

MINUTES.

Engine exhaust contains carbon monoxide.

This is a poison you cannot see or smell.

NEVER use inside

a home or garage,

EVEN IF doors and

windows are open.

Only use OUTSIDE

and far away from

windows, doors, and

vents.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 66523 For technical questions, please call 1-800-444-3353. Page 2

TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION............................................................................3

SET UP PRECAUTIONS..................................................................................................3

OPERATING PRECAUTIONS..........................................................................................4

SERVICE PRECAUTIONS...............................................................................................5

GENERATOR PRECAUTIONS........................................................................................6

BASIC ENGINE SPECIFICATIONS.................................................................................7

UNPACKING....................................................................................................................7

OPERATING INSTRUCTIONS.........................................................................................7

TECHNICAL SPECIFICATIONS....................................................................................12

SERVICING. ..................................................................................................................12

TROUBLESHOOTING - ENGINE..................................................................................15

TROUBLESHOOTING - GENERATOR..........................................................................17

PARTS LIST....................................................................................................................18

ASSEMBLY DIAGRAM..................................................................................................19

PARTS LIST - ENGINE..................................................................................................20

ASSEMBLY DIAGRAM - ENGINE.................................................................................21

WIRING DIAGRAM........................................................................................................22

WARRANTY INFORMATION.........................................................................................23

PLEASE READ THE FOLLOWING...............................................................................24

SKU 66523 For technical questions, please call 1-800-444-3353. Page 3

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operating,

inspection, maintenance and cleaning pro-

cedures. Write the product’s serial number

in the back of the manual (or month and

year of purchase if product has no num-

ber). Keep this manual and the receipt in

a safe and dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information

provided with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

WARNING! Read all instructions.

Failure to follow all instructions

listed below may result in re,

serious injury and/or DEATH.

The warnings and precautions

discussed in this manual cannot

cover all possible conditions and

situations that may occur. It must

be understood by the operator that

common sense and caution are

factors which cannot be built into

this product, but must be supplied

by the operator.

SAVE THESE INSTRUCTIONS

SET UP PRECAUTIONS

Gasoline fuel and fumes are amma-1.

ble, and potentially explosive. Use

proper fuel storage and handling pro-

cedures. Do not store fuel or other

ammable materials nearby.

Have multiple ABC class re extin-2.

guishers nearby.

Operation of this equipment may cre-3.

ate sparks that can start res around

dry vegetation.

The operator should contact local re

agencies for laws or regulations relat-

ing to re prevention requirements.

Set up and use only on a at, level, 4.

well-ventilated surface.

SKU 66523 For technical questions, please call 1-800-444-3353. Page 4

Wear ANSI-approved safety goggles5.

and heavy-duty work gloves during

set up.

Use only oil and fuel recommended6.

in the “Specications” section of this

manual.

OPERATING PRECAUTIONS

1. CARBON MONOXIDE

HAZARD

Using an engine indoors

CAN KILL YOU IN

MINUTES.

Engine exhaust contains carbon

monoxide. This is a poison you

cannot see or smell.

NEVER use inside a home or garage,

EVEN IF doors and windows are

open.

Only use OUTSIDE and far away

from windows, doors, and vents.

2. Keep all safety

guards in place and

in proper working order at all times.

3. NEVER place

ngers, hands, or

body near the Generator when it is

running. Do not lean or reach over

the Generator when the machine is

running.

Keep all people (except the operator)4.

a minimum of six feet from the Gen-

erator during operation.

Do not transport the Generator with5.

the Engine running.

Do not sit or stand on this machine.6.

Do not tilt the machine while the En-7.

gine is running.

Do not leave the Generator unattend-8.

ed when it is running. Turn off the

Engine before leaving the area.

Wear ANSI-approved safety goggles,9.

hearing protection, and heavy duty

work gloves during use.

People with pacemakers should10.

consult their physician(s) before

use. Electromagnetic elds in close

proximity to a heart pacemaker could

cause pacemaker interference or

pacemaker failure. Caution is neces-

sary when near the engine’s magneto

or recoil starter.

Use only accessories that are recom-11.

mended by Harbor Freight Tools for

your model. Accessories that may be

suitable for one piece of equipment

may become hazardous when used

on another piece of equipment.

Do not operate in explosive atmo-12.

spheres, such as in the presence of

ammable liquids, gases, or dust.

Gasoline-powered engines may ignite

the dust or fumes.

Stay alert, watch what you are doing13.

and use common sense when operat-

ing this piece of equipment. Do not

use this piece of equipment while

SKU 66523 For technical questions, please call 1-800-444-3353. Page 5

tired or under the inuence of drugs,

alcohol or medication.

Do not overreach. Keep proper foot-14.

ing and balance at all times. This en-

ables better control of the equipment

in unexpected situations.

Dress properly. Do not wear loose15.

clothing or jewelry. Keep hair, cloth-

ing and gloves away from moving

parts. Loose clothes, jewelry or long

hair can be caught in moving parts.

Parts, especially exhaust system16.

components, get very hot during use.

Stay clear of hot parts.

Do not cover the Generator during17.

operation.

Keep the equipment, Engine, and18.

surrounding area clean at all times.

Use the equipment, accessories, etc.,19.

in accordance with these instructions

and in the manner intended for the

particular type of equipment, taking

into account the working conditions

and the work to be performed. Use

of the equipment for operations differ-

ent from those intended could result

in a hazardous situation.

Do not operate the equipment with20.

known leaks in the Engine’s fuel

system.

This product contains or, when used,21.

produces a chemical known to the

State of California to cause cancer

and birth defects or other reproduc-

tive harm. (California Health & Safety

Code § 25249.5, et seq.)

When spills of fuel or oil occur, they22.

must be cleaned up immediately.

Dispose of uids and cleaning materi-

als as per any local, state, or federal

codes and regulations. Store oil rags

in a bottom-ventilated, covered, metal

container.

Before use, check for misalignment23.

or binding of moving parts, breakage

of parts, and any other condition that

may affect the equipment’s operation.

If damaged, have the equipment

serviced before using. Many ac-

cidents are caused by poorly main-

tained equipment.

Use the correct equipment for the24.

application. Do not modify the equip-

ment and do not use the equipment

for a purpose for which it is not in-

tended.

SERVICE PRECAUTIONS

Before service, maintenance, or1.

cleaning:

Turn the Power Switch of the En-a.

gine to its “OFF” position.

Allow the Engine to completelyb.

cool.

Then, remove the Spark Plug.c.

Keep all safety guards in place and in2.

proper working order. Safety guards

include mufer, air cleaner, mechani-

cal guards, and heat shields, among

other guards.

Do not alter or adjust any part of the3.

equipment or its Engine that is sealed

by the manufacturer or distributor.

Only a qualied service technician

may adjust parts that may increase or

decrease governed Engine speed.

Wear ANSI-approved safety goggles4.

and heavy duty work gloves during

service.

SKU 66523 For technical questions, please call 1-800-444-3353. Page 6

Maintain labels and nameplates on5.

the equipment. These carry impor-

tant information. If unreadable or

missing, contact Harbor Freight Tools

for a replacement.

Have the equipment serviced by a6.

qualied repair person using only

identical replacement parts. This will

ensure that the safety of the equip-

ment is maintained. Do not attempt

any service or maintenance proce-

dures not explained in this manual

or any procedures that you are un-

certain about your ability to perform

safely or correctly.

Store equipment out of the reach of7.

children.

Follow scheduled Engine and equip-8.

ment maintenance.

Refueling Precautions:9.

Do not smoke, or allow sparks,•

ames, or other sources of ignition

around the equipment, especially

when refuelling.

Do not rell the Fuel Tank while the •

engine is running or hot.

Do not ll Fuel Tank to the top. •

Leave a little room for the fuel to

expand as needed.

Refuel in a well-ventilated area only.•

SAVE THESE INSTRUCTIONS.

GENERATOR

PRECAUTIONS

Set Up:

Do not connect the Generator directly1.

into a home’s utility electrical line. Do

not plug this Generator into an outlet

in the home. Connecting a generator

directly to a utility power supply can

“back feed” along the power lines and

kill or injure utility workers working on

the lines.

All connections and conduits from2.

the Generator to the load must only

be installed by trained and licensed

electricians, and in compliance with

all relevant local, state, and federal

electrical codes and standards, and

other regulations where applicable.

The Generator must be earth-ground-3.

ed in accordance with all relevant

electrical codes and standards before

operation.

A 10-gauge copper wire should be•

used to connect the ground termi-

nal of the Generator to a grounding

rod. A wire that is too thin may not

provide sufcient electrical current

carrying capacity to be an adequate

ground path.

The other end of the ground wire•

must be securely fastened to an

approved ground source. Refer to

local regulations for ground source

information. If unsure of regulations

or procedures, obtain assistance

from a licensed or certied electri-

cian.

Insulate all connections and discon-4.

nected wires.

SKU 66523 For technical questions, please call 1-800-444-3353. Page 7

Connect the Generator only to a load5.

or electrical system (120 VAC or

12 VDC) that is compatible with the

electrical characteristics and rated

capacities of the Generator.

Set up the Generator outdoors in a6.

well-ventilated, dry area, away from

building air intakes. The Genera-

tor should be protected from direct

exposure to rain and snow. Do not

set up the Generator on a conductive

surface such as a metal deck.

Operation:

Do not attempt to connect or discon-1.

nect load connections while standing

in water, or on wet or soggy ground.

Do not touch electrically energized2.

parts of the Generator and intercon-

necting cables or conductors with any

part of the body, or with any

non-insulated conductive object.

Use only Class BC or Class ABC re 3.

extinguishers on electrical res.

Do not overload the Generator.4.

Overloading can cause res in the

electrical cords, in addition to Gen-

erator and appliance damage.

Service:

Keep all electrical equipment clean1.

and dry. Replace any wiring where

the insulation is cracked, cut, abrad-

ed, or otherwise degraded. Replace

terminals that are worn, discolored, or

corroded. Keep terminals clean and

tight.

BASIC SPECIFICATIONS

Fuel Type 91+ octane unleaded

gasoline

Capacity 1.3 Gallons

Engine Oil Type SAE 10W-30

Capacity 13.5 Ounces

Note: Additional specications found in

the TECHNICAL ENGINE SPECIFI-

CATIONS chart in this manual.

The emission control system for

this Generator’s Engine is warranted for

standards set by the U.S. Environmental

Protection Agency and by the California Air

Resources Board (also known as CARB).

For warranty information, refer to the last

pages of this manual.

At high altitudes, the engine’s carbu-

retor, governor, and any other parts that

control the fuel-air ratio will need to be

adjusted by a qualied mechanic to allow

efcient high-altitude use and to prevent

damage to the engine and any other de-

vices used with this product.

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at the number

shown on the cover of this manual as soon

as possible.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

SKU 66523 For technical questions, please call 1-800-444-3353. Page 8

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY:

Operate only with proper spark

arrestor installed. Operation of

this equipment may create

sparks that can start res

around dry vegetation.

The operator should contact

local re agencies for laws or

regulations relating to re

prevention requirements.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

Starting the Engine

Inspect the Generator looking

for damaged, loose, and

missing parts before set up and

starting. If any problems are

found, do not use the machine

until properly repaired.

Checking and Filling Engine Oil:

CAUTION! Your Warranty is VOID if the

Engine’s Crankcase is not properly

lled with oil before each use. Before

each use, check the oil level. Do not

run the Engine with low or no engine

oil. Running the Engine with no or

low engine oil WILL permanently

damage the Engine.

Remove the Engine’s Dipstick and1.

wipe it off with a clean rag.

(See Figure A.)

Reinsert the Dipstick completely2.

(but do not screw it in) and remove

it to check the oil level. The oil level

should be between the HIGH and

LOW marks on the Dipstick.

(See Figure A.) Note: Inspect the

O-Ring at the neck of the Dipstick. If

cracked, torn or damaged it must be

replaced.

If the oil level is below the low mark3.

add the appropriate type of oil until

the oil level is between the high and

the low marks.

Oil type and capacity:

SAE 10W-30 / 13.5 Ounces

Replace the Oil Dipstick.4.

(See Figure A.)

CAUTION! Do not run the Engine with too

little or too much oil. The Engine will

be permanently damaged.

FIGURE A

OIL

DIPSTICK

Checking and Filling Fuel:

Allow engine to cool down prior to re-1.

fueling. Remove the Fuel Cap (14)

and check the fuel level.

(See Figure B, next page.)

SKU 66523 For technical questions, please call 1-800-444-3353. Page 9

WARNING! TO PREVENT

SERIOUS INJURY FROM

FIRE:

Fill the Fuel Tank (20) in a

well-ventilated area away from igni-

tion or spark sources. Do not smoke.

To ll the Fuel Tank (20), rst wipe off 2.

the Fuel Tank Cap (14) and the sur-

rounding area. (See Figure B.)

Unscrew, and remove the Fuel Tank3.

Cap (14). (See Figure B.)

Remove the Filter Basket (19) and4.

remove any dirt and debris. Then

replace the Filter Basket.

(See Figure B.)

Fill the Fuel Tank (20) to about 1 inch5.

under the ll neck of the Tank with the

unleaded gasoline mixture.

(See Figure B.)

Then replace the Fuel Tank Cap (14).6.

(See Figure B.)

Start Procedure:

Before starting the Engine:

Inspect the equipment and En-a.

gine.

Fill the Engine with the properb.

amount and type of fuel and oil.

(See Figures A and B.)

NOTE: Only after the Genera-c.

tor has stabilized and is running

smoothly should an appliance

or tool be plugged into the AC

Outlet of the Generator.

Turn the Engine Fuel Lever to its “ON” 1.

position. (See Figure C.)

Turn the Engine Choke Lever to its2.

“CHOKE” position. Set the Choke Le-

ver in the “RUN” position when start-

ing a warm Engine.

(See Figure C.)

FIGURE C

FUEL LEVER

CHOKE LEVER

Then turn the Engine Power Switch to3.

its “ON” position.

(See Figure D, next page.)

FIGURE B

FUEL TANK

(20)

FUEL TANK

CAP (14)

FILTER

BASKET

(19)

SKU 66523 For technical questions, please call 1-800-444-3353. Page 10

FIGURE D

POWER

SWITCH

Grasp the Starter Handle and pull4.

slowly until resistance is felt. While

holding the Handle, allow the Starter

Rope to rewind slowly. Then, pull the

Starter Handle with a rapid, full arm

stroke. Once again while holding

the Handle, allow the Rope to rewind

slowly. Repeat as necessary, until

the Engine starts. (See Figure E.)

FIGURE E

STARTER HANDLE

After the Engine starts and warms up,5.

slowly move the Choke Lever to its

“RUN” position. (See Figure C.)

IMPORTANT: Allow the Engine to6.

run at no load until warm (approx. 3

minutes) after each start-up to allow

the Engine to stabilize.

Break-in Period:

Breaking-in the Engine will help to1.

ensure proper equipment and Engine

operation, and will extend the En-

gine’s lifespan. The warranty is void

if the Engine is not broken in properly.

The rst 25 hours of operation is the

break-in period.

During this time frame, DO NOT•

exceed 75% of the Generator’s load

limit. In other words, the maximum

load during this break-in period

should be no more than 700 watts.

After the rst 25 hours of use:•

Change the engine oil.•

Under normal operating conditions

subsequent maintenance follows the

schedule explained in the MAINTE-

NANCE AND SERVICING section.

Equipment Operation

Load And Circuit Breakers:

The total combined load through any1.

combination of outlets on the Genera-

tor must not exceed the rated power

(1300 watts peak; or 1,000 watts

rated) of the unit.

Always reduce the load if the AC2.

Circuit Breaker or DC Circuit Breaker

trips off. Once the load is reduced,

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