Chicago Electric 90300 Bedienungsanleitung

GENERATOR

9 HP ROBIN®ELECTRIC START

Model 90300

OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit ourWeb site at: http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 2

PRODUCT SPECIFICATIONS

Item Description

Electrical Requirements 4,500W Maximum Output; 4,000W Continuous Output

20 AMPs @ 120V / 20 AMPs @ 240V

60 Hz Output

120V Dual Outlet: 20 AMP, 3 Prong Grounded

120/240V Outlet: 20 AMP, 4 Prong Twistlock (L14-20)

Overload Protection: Two 20 AMP Circuit Breakers

Battery Type Required: 12V with at least 24Ah capacity (not included)

Battery Size Capacity: 8" L x 5-1/4" W x 7-1/2 to 8" Tall

Engine Type 9 HP Robin® /Subaru®EX Series with Electric Start

4 Cycle / 265 CC Displacement

Model #EX-27052020

Alternator Two Pole / Single Phase / 60 Hz

Fuel Tank 6.5 Gallon

Estimated Run Time 14.5 Hours (w/ Full Tank @ 1/2 Load)

Overall Dimensions 29-3/4” x 25-1/2” x 20-5/8”

Weight 155 Pounds

THIS GENERATOR

IS NOT INTENDED TO POWER

SENSITIVE ELECTRONIC

EQUIPMENT WITHOUT THE

ADDITION OF AN APPROPRIATE

LINE CONDITIONER (SOLD

SEPARATELY).

REV 12/03; 02/04; 05/04; REV 03/06

This product requires oil and fuel to be added before starting.

Attempting to start the engine without oil WILL ruin the engine and

void the warranty.

Fill the engine with the following:

1.15 qt. of SAE 15W/40 oil

6.5 Gal. of unleaded gasoline with no oil added

Before starting the engine, refer to the engine owner’s manual for additional engine

maintenance information.

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, operating, in-

spection, maintenance and cleaning procedures, parts list and assembly

diagram. Keep your invoice with this manual. Write the invoice number on the inside

of the front cover. Keep this manual and invoice in a safe and dry place for future

reference.

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 18 are

included. If any parts are missing or broken, please call Harbor Freight Tools at the number

shown on the cover of this manual as soon as possible.

Call Harbor FreightTools at 1-800-444-3353

for all technical questions and all inquires

regarding GENERATOR AND ENGINE

replacement parts.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 3

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

1. Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

2. Do not operate generators in explosive atmospheres, such as in the presence

of flammable liquids, gases, or dust. Generators create sparks which may ignite

the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a generator.

Provide barriers or shields as needed.

ELECTRICAL SAFETY

4. Grounded tools must be plugged into an outlet properly installed and grounded

in accordance with all codes and ordinances. Never remove the grounding

prong or modify the plug in any way. Do not use any adapter plugs. Check

with a qualified electrician if you are in doubt as to whether the outlet is properly

grounded. If the tools should electrically malfunction or break down, grounding

provides a low resistance path to carry electricity away from the user.

5. Double insulated tools are equipped with a polarized plug (one blade is wider

than the other). This plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a

qualified electrician to install a polarized outlet. Do not change the plug in any

way. Double insulation eliminates the need for the three wire grounded power

cord and grounded power supply system.

6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges,

and refrigerators. There is an increased risk of electric shock if your body is

grounded.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 4

7. Do not expose generators to rain or wet conditions. Water entering a generator

will increase the risk of electric shock.

8. Do not abuse Power Cords. Never use a Power Cord to carry any tool or pull

the Plug from an outlet. Keep Power Cords away from heat, oil, sharp edges,

or moving parts. Replace damaged Power Cords immediately. Damaged Power

Cords increase the risk of electric shock.

9. When operating a power tool outside, use an outdoor extension cord marked

“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the

risk of electric shock.

PERSONAL SAFETY

10. Stay alert. Watch what you are doing, and use common sense when operating

a generator. Do not use a generator while tired or under the influence of

drugs, alcohol, or medication. A moment of inattention while operating generators

may result in serious personal injury.

11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry, or long hair can be caught in moving parts.

12. Avoid accidental starting. Be sure the ON/Off Switch is in its OFF position and

the ignition key is removed from the Ignition Switch (45) when the generator is not

in use.

13. Remove adjusting keys or wrenches before turning the generator on. A wrench

or an adjusting key that is left attached to a rotating part of the generator may result

in personal injury.

14. Do not overreach. Keep proper footing and balance at all times.

15. Use safety equipment. Always wear eye protection. Dust mask, nonskid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

16. Never run the generator in an enclosed garage or any other type of enclosed

structure without a proper, leak-free ventilation shaft. Carbon Monoxide, an

odorless, colorless deadly gas may accumulate and cause serious injury or death.

17. Do not overload the generator. Use the correct generator for your application.

The correct generator will do the job better and safer at the rate for which it is

designed.

18. Do not use the generator if the Power Switch does not turn it on or off. Any

generator that cannot be controlled with the Power Switch is dangerous and must

be properly repaired or replaced.

GENERATOR USE AND CARE

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 5

19. Disconnect the negative battery cable from the battery and remove the Ignition

Key before making any adjustments, changing accessories, or storing the

generator. Such preventive safety measures reduce the risk of starting the generator

accidentally.

20. Store idle generators out of reach of children and other untrained persons.

Generators are dangerous in the hands of untrained users.

21. Maintain generators with care. Do not use a damaged generator. Tag damaged

generators “Do not use” until repaired.

22. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the generator’s operation. If damaged,

have the generator serviced before using. Many accidents are caused by poorly

maintained generators.

23. Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one generator may become hazardous

when used on another generator.

GENERATOR USE AND CARE (Continued)

SERVICE

24. Generator service must be performed only by qualified repair personnel.

Service or maintenance performed by unqualified personnel could result in a risk

of injury.

25. When servicing a generator, use only identical replacement parts. Follow

instructions in the

“Inspection, Maintenance, And Cleaning”

section of this

manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 6

2. Use eye and hearing protection. Wear ANSI approved safety impact eye goggles

and hearing protection when using this product. ANSI approved safety impact eye

goggles and hearing protectors are available from Harbor Freight Tools.

3. Dress safely. Do not wear loose clothing or jewelry, as they can become caught in

moving parts. Wear a protective hair covering to prevent long hair from becoming

caught in moving parts.

4. Do not overreach. Keep proper footing and balance at all times to prevent tripping,

falling, back injury, etcetera.

5. Industrial applications must follow OSHA requirements.

6. Stay alert. Watch what you are doing at all times. Use common sense. Do not use

this product when you are tired or distracted from the job at hand.

7. Check for damaged parts. Before using this product, carefully check that it will

operate properly and perform its intended function. Check for damaged parts and

any other conditions that may affect the operation of this product. Replace or repair

damaged or worn parts immediately.

8. Replacement parts and accessories: When servicing, use only identical

replacement parts. Only use accessories intended for use with this product.

Approved accessories are available from Harbor Freight Tools.

9. Maintain this product with care. Keep this product clean and dry for better and

safer performance. For your safety, service and maintenance should be performed

regularly by a qualified technician.

10. Use the right generator for the job. Do not attempt to force a small generator to do

the work of a larger industrial generator. There are certain applications for which

this generator was designed. It will do the job better and more safely at the rate for

which it was intended. Do not modify this generator, and do not use this generator

for a purpose for which it was not intended.

11. WARNING! The warnings, precautions, and instructions discussed in this

1. Do not use this product if under the influence of alcohol or drugs. Read warning

labels on prescriptions to determine if your judgement or reflexes are impaired while

taking drugs. If there is any doubt, do not attempt to use this product.

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 7

manual cannot cover all possible conditions and situations that may occur. The

operator must understand that common sense and caution are factors which cannot

be built into this product, but must be supplied by the operator.

Installation Precautions:

1. WARNING! Before using the Generator, read and understand the

Engine

manufacturer’s

Operation, Maintenance, and Parts manual.

Also, read the safety

precautions in

this

manual. These should always be followed to reduce the risk of

personal injury and damage to equipment.

2. Ensure installation meets all applicable safety, and local and national electrical

codes. Have installation performed by a qualified, licensed electrician and building

contractor.

3. All electrical work, including the earth-ground connection, should be completed by

a licensed electrician.

4. Any separate fuel storage Generator supply facility must be built or installed in full

compliance with all relevant local, state, and federal regulations.

5. If the generator is installed indoors, exhaust fumes must be piped out of the building

using leak-free, heat-resistant piping. Pipes and silencer should not use any

flammable materials, nor should they be installed near the same. Generator exhaust

fumes must be within legal limits, including all local codes and ordinances.

6. The Generator is designed to be a portable unit. If however, the generator is to be

permanently installed outdoors, it must be weatherproofed and should be

soundproofed. Always follow local or state building codes. It should not be run

outdoors without protection to the Generator and wiring conduit.

7. Never lift the Generator using the engine or alternator lifting lugs. Connect lifting

equipment to the Frame of the Generator.

8. Before lifting the Generator, ensure the lift rigging and supporting structure are in

good condition, and are rated to lift such a load.

9. Keep all personnel away from the suspended generator during relocating.

10. The supporting floor/ground surface should be level, and strong enough to safely

hold the weight of the Generator. If the floor/ground surface is not level, strong cross

members should be placed under the full length of the Generator Frame at its low

side.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 8

11. For trailer installation, the Generator should be mounted on the center point of the

trailer, over the wheels.

12. Install sound- and weatherproofing only while it is not raining or snowing to avoid

trapping moisture within the Generator’s enclosure.

Fire And Explosion Precautions:

1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel

storage and handling procedures. Always have multiple ABC class fire

extinguishers nearby.

2. Keep the Generator and surrounding area clean at all times.

3. When spills of fuel, oil occur, they must be cleaned up immediately. Dispose of

fluids and cleaning materials as per any local, state, or federal codes and regulations.

Store oil rags in a covered metal container.

4. Never store fuel or other flammable materials near the Generator.

5. Do not smoke, or allow sparks, flames or other sources of ignition around the Engine

and Fuel Tank. Fuel vapors are explosive.

6. Keep grounded conductive objects, such as tools, away from exposed, live electrical

parts and connections to avoid sparking or arcing. These events could ignite fumes

or vapors.

7. Do not refill the Fuel Tank while the Engine is running or while the Engine is still hot.

Do not operate the Generator with known leaks in the fuel system.

8. Excessive buildup of unburned fuel gases in the exhaust system can create a

potentially explosive condition. This buildup can occur after repeated failed start

attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system

drain plugs, if equipped, and allow the gases to dissipate before attempting to restart

the Generator.

9. Use only engine manufacturer recommended fuel and oil.

Mechanical Precautions:

1. ALWAYS turn off the Engine. Allow the Engine to completely cool, disconnect the

negative battery cable from the battery, and remove the key from the Ignition Switch

(45) before carrying out maintenance.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 9

2. Check for damaged parts. Before using the Generator, any part that appears

damaged should be carefully checked to determine that it will operate properly and

perform its intended function. Check for alignment and binding of moving parts,

any broken parts or mounting fixtures, and any other condition that may affect

proper operation. Any part that is damaged should be properly repaired or replaced

by a qualified technician.

3. The Generator is designed with guards for protection from moving parts. In any

case, care must still be taken to protect personnel and equipment from other

mechanical hazards when working around the generator.

4. Do not operate the Generator with safety guards removed. While the Generator is

running, do not attempt to reach around the safety guards for maintenance or any

other reason.

5. Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts.

Be aware that when Engine parts are moving fast they cannot be seen clearly.

6. Keep access doors on enclosures closed and locked when access is not required.

7. When working on or around the Generator always wear protective clothing including

ANSI approved safety gloves, safety eye goggles, and safety hat.

8. Do not alter or adjust any part of the Generator that is assembled and supplied by

the manufacturer.

9. Always follow and complete scheduled Engine and Generator maintenance.

Chemical Precautions:

1. Avoid contact with hot fuel, oil, exhaust fumes, and solid surfaces.

2. Avoid body contact with fuels, oils, and lubricants used in the Generator. If swallowed,

seek medical treatment immediately. Do not induce vomiting if fuel is swallowed.

For skin contact, immediately wash with soap and water. For eye contact,

immediately flush eyes with clean water.

Noise Precautions:

1. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always

wear ANSI approved ear protection when operating or working around the Generator

when it is running.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 10

Electrical Precautions:

1. All connections and conduits from the Generator to the load must only be installed

by trained and licensed electricians, and in compliance with all relevant local, state,

and federal electrical codes and standards, and other regulations where applicable.

2. The Generator must be properly earth-grounded by a licensed electrician in

accordance with all relevant electrical codes and standards before operation.

3. If an extension cord (not included) is used, make sure to use only UL®approved

cords having the correct gauge and length. (See Figure A.)

FIGURE A

REQUIRED MINIMUM EXTENSION CORD GAUGE – 120/ 240 VOLT

NAMEPLATE

AMPERES

(At Full Load)

EXTENSION CORD LENGTH

0 - 25

Feet

25 - 50

Feet

50 -100

Feet

100 – 150

Feet

150– 200

Feet

0 - 5 16 16 16 12 12

5.1 - 8 16 16 14 10 -

8.1 - 12 14 14 12 - -

12.1 - 15 12 12 10 - -

15.1 - 20 10 10 10 - -

4. Do not attempt to connect or disconnect load connections while standing in water,

or on wet or soggy ground.

5. Do not touch electrically energized parts of the Generator and interconnecting cables

or conductors with any part of the body, or with any non-insulated

conductive object.

6. Connect the generator only to a load or electrical system (120 volt and 240 volt) that

is compatible with the electrical characteristics and rated capacities of the Generator.

7. Before servicing equipment powered by the Generator, disconnect the equipment

from its power input.

8. Keep all electrical equipment clean and dry. Replace any wiring where the insulation

is cracked, cut, abraded or otherwise degraded. Replace terminals that are worn,

discolored, or corroded. Keep terminals clean and tight.

9. Insulate all connections and disconnected wires.

10. Guard against electric shock. Prevent body contact with grounded surfaces such

as pipes, radiators, ranges, and refrigerator enclosures.

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