Chore-Time Hyflo Technische Daten

Thank You

The employees of Chore-Time Equipment would like to thank your for your recent Chore-Time purchase. If a

problem should arise, your Chore-Time distributor can supply the necessary information to help you.

The Fan Inlet and exhaust must be kept clear of obstructions. Failure to keep the Fan airflow path

clear of obstructions could cause loss of Fan perfomance and Fan damage.

48" and 52" HyfloTM Fans

Installation and Operators Instruction Manual

Fan and Fan Framing Dimensions

MV1747-016 04/03

Item 48" Hyflo 52" Hyflo

141-7/8" [106.36 cm] 44" [111.76 cm]

259" [149.9 cm] 64" [162.56 cm]

35-1/8" [13.02 cm] 5-1/8" [13.02 cm]

412.35" [31.37 cm] 12.35" [31.37 cm]

52-5/16" [5.87 cm] 4-1/8" [10.48 cm]

Figure 1. Fan Dimensions

MV1747-017 04/03

Planning the layout of the spacing between Fans is very important.

Spacing too close together will cause interference between the

discharge Cones.

The Rough Opening dimensions for Fans are

shown above.

Item 48" Hyflo 52" Hyflo

14" [10.16 cm] Minimum 8" [20.32 cm] Minimum

255" [139.7 cm] 56-1/2" [143.51 cm]

MV1747D

July 2003

Do Not operate these Fans with a variable speed control device. Operating static pressure should be less

than 0.15 inches water column.

Fan Assembly/Installation 48" and 52" HyfloTM Fans Installation and Operators Instruction Manual

2MV1747D

Remove the Fan from the Crate and Install into Wall opening. The Danger Decals should be located at the

bottom of the Fan as shown below. In the holes at the side center locations Use 1 Lag Screw, 2 Nylon

Washers, and 1 Screen Clip to attach the Fan to the wall (See Figure 2). These Screen Clips will later be

used to hold the Screen on. Install Lag Screws in the remaining 6 locations as shown inFigure 2.

Motor Installation

Rotate the Motor Support Bracket into the upright position by removing the Upper Carriage Bolt and Nut

and loosening the Lower Bolt and Nut (See Figure 3). Rotate the Motor Support Bracket until it is

perpendicular to the Fan Posts and fasten with (4) 5/16 Carriage Bolts and (4) 5/16 Flange Nuts. Note that

the Nuts go outside the Posts. Remove the Motor from the Crate and attach it to the Motor Support Bracket

with (4) 5/16 Carriage Bolts and (4) 5/16 Flange Nuts as shown.

Belt Installation

Guide the Belt through the Opening in the Motor Support Bracket and loop it over the Motor Sheave. Guide

the Belt around the Tensioner Sheave and push on it to get enough slack to put the Belt on the Driven Sheave

as shown in Figure 4. Make sure the Belt does not rub against the Motor Support Bracket.

Fan Assembly/Installation

1747-005 03/04

Decals at Bottom

Lag Screw Locations

Item Description

11/4 x 1-1/2" Lag Screw

2Nylon Washer

3Screen Clip

Figure 2. Installing Fan in Wall Opening

Figure 3. Attaching the Motor Support Bracket and Motor

Item Description

1Motor Support Bracket

25/16 Carriage Bolt

3 5/16 Flange Nut

Lower Nut and Bolt

Hidded by Fan Post

333

3 2 33

Upper

Item Description

1Belt

2Motor Sheave

3Tensioner Sheave

4Driven Sheave

Figure 4. Installing the Belt

48" and 52" HyfloTM Fans Installation and Operators Instruction Manual Cone Assembly

MV1747D 3

The Cone Panels can be identified by the number of notches at the edge of each Panel. Begin the Cone

assembly by laying the Panel withno tabs on a couple of boards with the one notch end to the left and with

the Knock-out at the Bottomas shown in Figure 6. Insert the tabs into the slots on the edge with the same

number of notches.

When all four Cone Panels are connected stand the panels up on edge and curl the Cone around with the

smaller diameter of the Cone up as shown below. Assemble the final Panels together and allow the Cone to

take its shape. If the Cone is assembled correctly the Tabs should all be on the Inside of the finished Cone.

Fasten the Cone Panels together with (4) 5/16 x 1/2" Hex Bolts Threaded in from the inside of the finished

Cone as shown in Figure 7.

Cone Assembly

Item Description

1Tab

2 Panel with No Tabs

31 Notch Panels

4No Notch Panels

5Knock-out

Figure 6. Assembling Cone Panels

Holes Nearest Cone Panels Edge

Item Description

15/16 x 1/2" Bolt

2 5/16 Flange Nut

Figure 7. Bolting Cone Panels

Door Assembly/Installation 48" and 52" HyfloTM Fans Installation and Operators Instruction Manual

4MV1747D

To install the Door in the Cone you must first identify the top of the Cone and the top of the Door. The

bottom of the Cone Has a C-shaped cut-out in it that will later be used for a drainage knockout(See Figure

8). The top of the Door can be identified by the location of the Door Springs. The Spring attaches to the Post

towards the top of the Door(See Figure 8). With the Door opening towards the ground, as shown below,

line up the Four Holes in the Door Ring with the second set of holes from the edge of the Cone and thread

(4) 5/16 x 1.25" Bolts in until they are tight. Do not install Nuts at this time. These Bolts will be used later

to attach the Cone Brackets.

Use (2) 5/16 x 1.25" Boltsand 5/16 Flange Nuts to attach the Ring to the Cone using the Holes located on

both sides near the Door Center Brace as shown below. Note that the Nuts go on the outside of the Cone.

Turn the Cone over to install the Grill. Orient the Grill so the Leg with the bent spokes at the Center of the

Grill is Parallel with the Center Door Hinge and that the bent Spokes are either above or below center. Not

to the left or right. (SeeFigure10). Install the Rubber Grommet 3/4" to 1" from the end of the bent Spokes.

Fasten the Grill on with (8) 5/16 x 1/2" Carriage Bolts and Flange Nutsas shown below. Note that the Nuts

are to the Inside of the Cone.

Door Assembly/Installation

Top of Cone

C-shaped Knockout

Spring attaches toward

the Top of Post

Post

Top of Door

Second Set of Holes

Figure 8. Installing the Door

from Edge of Cone

Item Description

15/16 x 1/2" Carriage Bolt

2 5/16 Flange Nut

3Door Center Brace

Figure 9. Attaching the Ring to the Cone

3/4" to 1"

Item Description

15/16 x 1/2"

Carriage Bolt

2 5/16 Flange Nut

3Rubber Grommet

4Leg with Bent

Spokes

Figure 10. Attaching the Grill

Parallel

48" and 52" HyfloTM Fans Installation and Operators Instruction Manual Assembling the Cone to the Fan

MV1747D 5

Use 5/16 x 1/2" Carriage Bolts and 5/16 Flange Nuts to attach the Cone Brackets to the Fan Shroud as

shown. The Shorter Cone Brackets go on the top. The Longer Cone Brackets go on the bottom as shown in

Figure 11.

Mounting the Cone and Door Assembly on the Fan requires at least two people. Pick up the Cone and rest

the Cone on top of the Fan Orificeas shown in Figure 12A. Attach the top of the Cone to the Cone Brackets

with the Bolts that were previously threaded through the Ring and Cone and 5/16 Flange Nuts(Figure 12A).

Only hand tighten the Nuts at this time. Working around the Fan Orifice in a circular motion Slide the Cone

over the Fan Orifice. The Cone will Fit snug over the Fan Orifice. Use the Bolts previously threaded through

the Ring and Cone and the 5/16 Flange Nuts to secure the bottom of the Cone to the Fan (Figure 12B). Use

a Level and rotate the Cone until the Door center rail is Vertical. Now tighten all Hardware (See Figure

12C).

Assembling the Cone to the Fan

Figure 11. Attaching the Cone Brackets

Item Description

1Long Cone Bracket

2Short Cone Bracket

35/16 x 1/2" Carriage Bolt

4 5/16 Flange Nut

Cone resting on Fan Orifice

Figure 12B. Attaching the Cone

Item Description

1Short Cone Bracket

25/16 Flange Nut

3Long Cone Bracket

Door Center Rail Vertical

Figure 12A. Attaching the Cone

Figure 12C. Attaching the Cone

Wiring 48" and 52" HyfloTM Fans Installation and Operators Instruction Manual

6MV1747D

1.Check that the electrical power being supplied to the Fan matches the electrical Specifications on the Fan

Decal.

2.Remove the Motor Access Cover.

3.Install an electrical disconnect within reach of each Fan installed.

4.Connect the cord to the motor according to the wiring diagram on the motor. Verify that the motor is

connected for counter clockwise rotation (viewing the back of the motor, opposite the shaft end.)

Follow local, state, and national electrical codes for wiring.

Cut out one section of the Screen to route the cord out of the Fan: This will allow for the Screen to be

removed without interfering with the Cord.(See Figure 13). Attach the cord to the Wall using a Lag Screw

and Cord Clip.Allow enough slack in the cord to form a "drip loop" for moisture to fall away from the cord

and not into the motor.

Hang the Rear Screen on the four tabs located in the corners of the Fan Mounting Flange. Position the Screen

so that the Screen wire is captured between the 1/8" tall tabs and the Screen Clips. Rotate the two Screen

Clips to capture the Screen (See Figure 14).

Wiring

Installing the Screen

Item Description

1Motor Access Cover

2Cord Clip

3Drip Loop

3Figure 13. Cut out Screen for Motor Wiring

Item Description

1Screen Clip

21/8" tall Tab

3 Screen Mounting

Tabs

Figure 14. Installing the Screen

48" and 52" HyfloTM Fans Installation and Operators Instruction Manual Maintenance

MV1747D 7

IMPORTANT! Disconnect Power Prior To Maintaining Or Cleaning The Fan. The fan may start

automatically causing serious injury or death.

•Service and repair of fans should be done only by a qualified technician.

•Keep the fan clean for maximum life and best performance. Do Not spray water on Fan Shaft Bearings

or Motor.

•Periodically check the V-Belt and replace if necessary. A worn Belt will cause a substantial drop in Fan

performance or it can break and cause Fan failure. If a Belt rides below the Sheave edge, replace the belt.

(See Figure 15 below)

•Check Belt Tension.The Belt

should be tensioned just tight

enough to minimize Belt slippage.

Over tensioning the belt will

cause premature Belt and Bearing

wear. With a new Belt the Idler

Sheave indicator mark should line

up with the third notch in the Ten-

sioner Housing (See Figure 16).

•Keep Shutters, Blades, and Housing clear of obstacles for best air performance.

•The motor and Fan Shaft Bearings are pre-lubricated.Grease zerks are provided on the fan shaft bearings

for installations where re-lubrication is needed. Add only a small amount of grease to purge impurities

out of the bearing seals. Use onlyhigh quality lithium soap base grease and clean all dirt from zerk before

applying grease. Chore-Time recommends using Shell Alvania # 2 in the fan shaft bearings.

Check Sheaves for wear. Replace if a Sheave groove is worn. (See Figure 17)

Maintenance

Bad Belt

Good Belt

1747-054 04/03

Bad Belt (Needs Replaced)

Figure 15. Belt Condition

Third Notch Idler Sheave Indicator Mark

Figure 16. Idler Sheave Indicator Mark

Bad Sheave

1747-053 04/03

Bad Sheave (Needs Replaced)

Good Sheave

Figure 17. Sheave Condition

48"HyfloTMItemizedParts 48"and 52"HyfloTMFansInstallation and OperatorsInstruction Manual

8MV1747D

48" HyfloTM Itemized Parts

30 39

736 3

33 3

311

48" and 52" HyfloTM Fans Installation and Operators Instruction Manual Part Numbers

MV1747D 9

Part Numbers

Chore-Time HyfloTM Fan Part Numbers

48" Fans

48320-XX 52" Fans

48483-XX

Item Part Description Part No. Models Part No. Models

Motor, 1ph, 1.5hp, 1725 rpm 47691 -21 47691 -22

Motor, 1ph, 1hp, 1725 rpm 37729 -22, -23

Motor, 3ph, 1.5hp, 1725 rpm 47693 -41, -51, -52 47693 -42, -52

Motor, 3ph, 1hp, 1725 rpm 40157 -42

Motor, 1ph, 1.5hp, 1725 rpm 48580 -21

Motor, 3ph, 1.5hp, 1725 rpm 48608 -41, -51

2Shroud, Fan 48362 All 47710 All

3Post, Fan 48393 All 48072 All

4Motor Support, Idler Drive 48396 All 48396 All

5Bearing Support, Idler Drive 48395 All 48395 All

6Tensioner Support 48394 All 48394 All

7Tensioner, Assy 3.5" Arm 3" Dia. 48429 All 48429 All

8Bearing, 1" Pillow Block 48428 All 48428 All

9Fan Shaft 48397 All 48397 All

10 Fan Blade, High Efficiency 45932 -23

Fan Blade, Standard 28140 -22, -42, -52 48507 -22, -42, -52

Fan Blade, High Capacity 46748 -21, -41, -51 48125 -21, -41, -51

11 Sheave, Driven AK84 28143 -51, -52, -23 28143 -51, -52

Sheave, Driven AK94 40274 -21, -22, -41, -42 40274 -21, -22, -41, -42,

12 Hyflo Top Panel 48671 All 48685 All

13 Hyflo R.H. Side Panel 48672-2 All 48684-2 All

14 Hyflo L.H. Side Panel 48672-1 All 48684-1 All

15 Hyflo Bottom Panel 48673 All 48686 All

16 Sheave, Driver AK27 1381 -23

Sheave, Driver AK30 8773 -21, -22, -41, 42 8773 -21, -22, -41, -42

Sheave, Driver AK32 48504 -51, -52 48504 -51, -52

17 Screen Clip 36729 All 36729 All

18 Screen Assembly 48794 All 48794 All

19 Grommet, .31 ID x .75 OD 48426 All 48426 All

20 Cone Panel, RH Hyflo 48311 All 48447 All

21 Cone Panel, Bottom Hyflo 48659 All 48683 All

22 Cone Panel, Top Hyflo 48658 All 48682 All

23 Cone Panel, LH Hyflo 48657 All 48681 All

24 Grill, Galv. Cone 47944 All 48475 All

25 Frame, Hyflo Door 48185 All 48434 All

26 Plate, Fan Door Pivot Bottom 48190 All 48190 All

27 Spring 48440 All 48440 All

28 Magnet, .125 Thk. x .50 Dia. 48427 All 48427 All

29 Bracket, Cone Top Support 48313 All 48470 All

30 Bracket, Cont Bottom Support 48312 All 48469 All

31 V-Belt A59 48505 -51, -52, -23 48505 -52

V-Belt A60 48430 -21, -22, -41, -42 48430 -22, -42

V-Belt AX59 48615 -51

V-Belt AX60 48541 -21, -41

32 Door, Hyflo Shutter 48193 All 48453 All

33 Pop Rivet, SS 1/8 x .40 48936 All 48936 All

Safety Information 48" and 52" HyfloTM Fans Installation and Operators Instruction Manual

10 MV1747D

Carefully read all safety messages in this manual and on your equipment safety signs. Follow recommended

precautions and safe operating practices. Keep safety signs in good condition. Replace missing or damaged

safety signs.

DANGER: Electrical Hazard

Disconnect electrical power before inspecting or servicing equipment Ground

all electrical equipment for safety. All electrical wiring must be done by a

qualified electrician in accordance with local and national electric codes.

Ground all non-current carrying metal parts to guard against electrical shock.

With the exception of motor overload protection, electrical disconnects and

over current protection are not supplied with the equipment.

DANGER: Rotating Fan Blade

Keep Hands away. Disconnect power before servicing. Fan may start

automatically. Do not operate the Fan without the screens in place. Disregard

to these things will cause serious injury including death.

Chore-Time Equipment (“Chore-Time”) warrants each new Chore-Time product manufactured by it to be free from

defects in material or workmanship for one year from and after the date of initial installation by or for the original

purchaser. If such a defect is found by the Manufacturer to exist within the one-year period, the Manufacturer will, at

its option, (a) repair or replace such product free of charge, F.O.B. the factory of manufacture, or (b) refund to the

original purchaser the original purchase price, in lieu of such repair or replacement. Labor costs associated with the

replacement or repair of the product are not covered by the Manufacturer.

Conditions and Limitations

1.The product must be installed by and operated in accordance with the instructions published by theManufacturer

or Warranty will be void.

2. Warranty is void ifall components of the system are not original equipment supplied by the Manufacturer.

3.This product must be purchased from and installed by an authorized distributor or certified representative thereof or

the Warranty will be void.

4.Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance

shall not be considered defects under the Warranty.

5. This Warranty applies only to systems for the care of poultry and livestock. Other applications in industry or

commerce are not covered by this Warranty.

TheManufacturer shall not be liable for anyConsequential or Special Damage which any purchaser may suffer or

claim to suffer as a result of any defect in the product.“Consequential” or“SpecialDamages”as used herein include,

but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income,

increased overhead, labor and incidental costs and operational inefficiencies.

THIS WARRANTY CONSTITUTES THE MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS

MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT

NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR

PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED

HEREUNDER.

Chore-Time Distributors are not authorized to modify or extend the terms and conditions of this Warranty

in any manner or to offer or grant any other warranties for Chore-Time products in addition to those terms

expressly stated above. An officer of CTB, Inc. must authorize any exceptions to this Warranty in writing.

The Manufacturer reserves the right to change models and specifications at any time without notice or

obligation to improve previous models.

Contact your nearby Chore-Time distributor or representative for additional parts and information.

CTB Inc.

P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.

Phone (574) 658-4101 • Fax (877) 730-8825

E-Mail: [email protected] • Internet: http//www.ctbinc.com

Printed in the U.S.A.

Safety Information

Warranty

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