Clarke ETC400 Fehlerbehebungshandbuch

0706

MODEL No: ETC400

Part No: 3400748

OPERATION & MAINTENANCE

INSTRUCTIONS

600W ELECTRIC TILE CUTTER

Waste electrical products should not be disposed of with general household waste. Please dispose

of at your local recycling facility.

Please note that the details and specifications contained herein, are correct at the time of going to print. However,

CLARKE International reserve the right to change specifications at any time without prior notice.

SPECIFICATIONS

Motor: .......................................................................... 230v ~ 50Hz 1ph

Power Rating: ............................................................................... 600W

No Load Speed: .................................................................... 3000 RPM

Operating Temperature: ............................................... -15°C to 40°C

Fuse Rating: .............................................................................. 13 amp

Table Dimensions: ........................................................... 500 x 385mm

Cutting Angle: ............................................................................ 0° - 45°

Max Cutting Depth @ 90°: ......................................................... 25mm

Max Cutting Depth @ 45°: ......................................................... 17mm

Cutting Disk: ..................................................... Ø180 x Ø22.2 x 2.2mm

Sound Power Level: .......................................................... 84.2 dB L

Sound Pressure Level: ......................................................... 71.2 dB (A)

Vibration Emissions: ................................................................. <2.5m/s²

Overall Dimensions (LxWxH): ............................... 760 x 590 x 930mm

Net Weight: .................................................................................... 27Kg

Duty Cycle: ...................................................................................... S1**

** May be run continuously

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Thank you for purchasing this CLARKE Tile Cutter designed for DIY and light commercial use

for cutting all types of ceramic tiles..

Before attempting to use the cutter, please read this manual thoroughly and follow the

instructions carefully. In doing so you will ensure the safety of yourself and that of others around

you, and you can look forward to the equipment giving you long and satisfactory service.

CLARKE GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS Page No

Specifications ........................................................................................ 2

Declaration of Conformity .................................................................. 2

Guarantee ............................................................................................. 3

Safety Precautions ................................................................................ 4

Electrical Connections ......................................................................... 5

Check List ............................................................................................... 6

Assembly ................................................................................................ 7

Operation .............................................................................................. 8

Maintenance ........................................................................................ 9

Parts Diagram ...................................................................................... 10

Parts List ................................................................................................ 11

NOTE: this instruction manual is not a definitive guide to tiling, but a guide on using this

equipment only.

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SAFETY PRECAUTIONS

WARNING:

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

1. ALWAYS Learn the machines applications, limitations and the

specific potential hazards peculiar to it. Read and become familiar

with the entire operating manual.

2. ALWAYS use a face or dust mask if operation is particularly dusty.

3. ALWAYS check for damage. Before using the machine, any

damaged part, should be checked to ensure that it will operate

properly, and perform its intended function. Check for alignment of

moving parts, breakage of parts, mountings, and any other

condition that may affect the machines operation. Any damage should be

properly repaired or the part replaced. If in doubt, DO NOT use the machine.

Consult your local dealer.

4. ALWAYS disconnect the tool/machine from the power supply before servicing and

when changing accessories.

5. ALWAYS wear safety goggles, manufactured to the latest European Safety

Standards. Everyday eyeglasses do not have impact

resistant lenses, they are not safety glasses.

6. ALWAYS keep work area clean. Cluttered areas and

benches invite accidents.

7. ALWAYS ensure that adequate lighting is available. A

minimum intensity of 300 lux should be provided. Ensure

that lighting is placed so that you will not be working in

your own shadow.

8. ALWAYS keep children away. All visitors should be kept a safe distance from the

work area, especially whilst operating the machine.

9. ALWAYS maintain machine in top condition. Keep tools/ machines

clean for the best and safest performance. Follow maintenance

instructions.

10. ALWAYS handle with extreme care do not carry the tool/

machine by its’ electric cable, or yank the cable to disconnect

it from the power supply.

11. ALWAYS ensure the switch is off before plugging in to mains. Avoid

accidental starting.

12. ALWAYS concentrate on the job in hand, no matter how trivial it may

seem. Be aware that accidents are caused by c

carelessness due to familiarity.

13. ALWAYS keep your proper footing and balance at all

times - don’t overreach. For best footing, wear rubber

soled footwear. Keep floor clear of oil, scrap wood, etc.

14. ALWAYS keep your hands well away from the cutting disk.

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator

switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance

with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond

with the coloured markings identifying terminals in your plug proceed as

follows:

• Connect the GREEN & YELLOW cord to terminal marked with a letter

“E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with “L” or coloured RED.

• Connect BLUE cord to the terminal marked with “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric

cable (i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer

or most electrical stockists.

Fuse Rating

The fuse in the plug must be replaced with one of the same rating - 13amps

and this replacement must be ASTA approved to BS1362.

Cable Extension

If a cable extension is needed, it is essential to ensure that the size of the

conductors is at least the same size as those of the power cable supplied.

ELECTRICAL CONNECTIONS

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CHECK LIST

Before attempting to assemble and use the tiling cutter, carefully unpack and lay out the

contents on a clean surface.

Check for missing/damaged parts. If any shortages or damage is found, please notify your

Clarke dealer where the cutter was purchased ASAP, alternatively telephone Clarke

International on 020-8988-7400.

CONTENTS

Note: Item Nos in brackets refer to parts diagram on page 9

•4 x legs with rubber feet (75 & 74) + 4 x Screws (80), and 4 x Spring washers (79).

•1 x Base frame (77).

•1 x Main cutter assembly, includes cutting disk (fitted).

•1 x Adjustable Guide ( 1 & 45 to 54)

•2 x Stop (1, 2 & 3).

•1 x Water tray (73).

•2 x Retaining Clamp (28 & 76).

•2 x Wrench.

•1 x Hexagon Wrench.

•1 x Operation and Maintenance Instruction Manual.

ASSEMBLY

1. Attach the legs to the base unit using the screws and washers supplied, do not tighten

screws until all four screws are fitted finger tight, once the four legs are loosely fitted rest

the stand on a firm flat surface.

4. Carefully rest the main body of the tile

cutter on the edge of the water tank

as in Fig. 2 (also see Fig. 3 pump

location). Ensure the pump with cable

and hose are routed down through the

hole in the base as shown.

5. Hook the edge of the pump into the

side bracket as shown at ‘A’ whilst

pivoting the pump as shown at ‘B’, and

finally pressing home to secure the

pump as shown in Fig 3 overleaf.

Proceed to tighten all the leg securing screws with hex key

provided, DO NOT overtighten.

2. Loosely attach the retaining clamps (76) with bolts (81)

inserted from inside the base and securing knobs on the

outside (28) as in fig. 1, DO NOT tighten yet.

3. Lay the plastic water tank (73) into the base unit ensuring it

sits flat, secure in position with retaining clamps, tighten

finger tight only.

Fig. 1

Fig. 2

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ASSEMBLY cont.

6. Install the pump by clipping into position

as shown in Fig. 3, ensure the pump tubing

is not kinked.

7. Once the pump is clipped firmly into position, carefully lower the cutter assembly into

position in the water tank taking care not to trap the pump tubing or pump power

lead. Check the cutter assembly is sitting flat before continuing.

8. Remove the head securing knob, arrowed in Fig.

4, This will free the head and allow it to be moved

in order to gain access to the securing post,

arrowed in Fig. 5.

Fig. 4

Fig. 5

Fig. 3

10. To prevent damage to the electrical

input cable and the coolant hose, they

are encased in a flexible track. The track

needs to be secured at the motor end

as indicated in Fig.6, using the two

screws provided

9. Unscrew and remove the securing post and, store

safely, with securing nut, for use if the cutter is

transported at a later date.

NOTE: removing the securing post is optional, and is

only necessary in order to use the maximum table

width available.

Carefully continue traversing the head towards

the R/H side until it reaches the stop.

Fig. 6

11. Two Head Transverse Stops are provided on

the top of the machine. These allow head

movement to be restricted, as desired.

Thread the slides on to the screw threads

of the transverse stops, ensurintg they are

the right way up, then screw on the stop

knobs as shown in Fig.7 Fig. 7

Temporarily position stops, one at each

end of the unit and loosely secure with

locking knobs.

Fig. 7

12. Screw the plug into the hole in the water tank, ensuring the

rubber washer is beneath the tank.

13. Finally, remove the cutting disk cover - three screws, and check

to ensure the disk is properly secured. Remember the securing

nut carries a LEFT HAND THREAD - turn ANTICLOCKWISE to

TIGHTEN.

OPERATION

1. Fill the water tank with clean cold water until the top of the pump is just covered, DO

NOT overfill. Check the water level constantly during use and top up as necessary.

3. With the machine disconnected from the

mains supply, measure the tile to be cut and

proceed to adjust:

a.) The angle of the cutting head which

can be adjusted up to 45 degrees from

the horizontal for mitre edge cuts if

required. For normal straight cuts at 90°,

the head should be set to zero degrees

in the scale at the R/H end of the

machine.

CAUTION: Ensure the unit is completely stable by adjusting the legs accordingly

L/H Side

R/H Side

Fig. 8 2. Traverse the head as far as possible to the

left hand side of the machine.

b.) For straight cuts, remove the Mitre Gauge by

unscrewing the two knurled nuts arrowed in Fig. 9 and slide

the assembly out of the housing. The tile is then place up

against the fence as desired.

For angle cutting, the mitre gauge is set as indicated in

Fig.9, with the appropriate angle set, and the gauge fully

locked in position.

5. Start the machine by pressing the green button on the switch

panel, marked ‘I’, wait for the cutting disc to reach full speed

before continuing.

6. Hold the tile to be cut firmly at all times, against the gauge/

fence. Slowly move the head towards the R/H side until

the cutting disc just touches the tile. Continue steadily

moving the head whilst observing the cut as you do so.

Fig. 9

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MAINTENANCE

When carrying out servicing or maintenance tasks...ALWAYS disconnect the machine from

the mains supply.

Clean external parts of the machine with a damp soft cloth, DO NOT use harmful abrasives

or chemicals as this could damage the machine and invalidate your warranty

The bearings etc are all sealed and packed with lubricant which should last the lifetime of

the machine.

Periodically inspect for wear, the runners on the underside of the aluminium extrusion (Item

6 in parts list) which the head bearings run, clean the runners and reapply a thin film of

general purpose grease to the runners.

Always rotate the cutting disk by hand before use to check for cracks or distortion. If any

damage is detected, renew the disk. NEVER use a cracked/damaged cutting disc.

Remember - the disk securing nut carries a LEFT HAND THREAD. Turn clockwise to undo.

Check the power cable to ensure it is in perfect condition, any defects should be rectified

before using the cutter again.

Drain the water tank after use and ensure it is dry before storing. To clean the water tank

thoroughly, it will be necessary to remove the tank completely (refer to the installation

instructions to do this).

Clean the pump by running it under cold water to remove any sediment etc. Separate the

filter from the body by carefully turning the filter housing half a turn and gently pulling apart,

taking care not to let the Impeller etc fall out.

ALWAYS maintain the machine in top condition. When not in use, keep it covered, and

store in a dry place, not exposed to the elements.

DO NOT force the head. Maintain the maximum disc speed at all times, allow the

tool to do the work.

Always cut in a straight line and DO NOT attempt to cut a curved line.

Keep hands well clear of the disk whilst it is in motion. Remove all pieces using a

scrap piece of wood, or similar, before making the next cut.

5. To stop the machine at any time, press the red button on the switch panel marked ‘O’.

NEVER attempt to slow the machine quickly by putting excess pressure on the disk.

Always do this as soon as cutting has been completed, and before making any

adjustments to the machine. NEVER attempt to make adjustments, however small,

whilst the disc is running, ALWAYS wait for it to come to a complete stop first.

NOTE: In order to get the feel of the machine and reduce the possibility of wastage, we

recommend that trial cuts are made first with surplus or scrap material of a similar type to

that to be cut.

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