Clarke X-Pro CAT207 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1019 -ISS 1

3/8”AIR DRILL

MODEL NO: CAT207

PART NO: 3120524

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Air Drill.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

SPECIFICATION

Please note that the details and specifications contained herein are correct

at the time of going to print. However CLARKE International reserve the right to

change specifications at any time without prior notice.

Model Numbers CAT207

Min. Hose Size (ID) 9.5 mm (3/8”)

Chuck Size 1.5 - 10 mm

Operating Pressure 90 psi (6.2 bar)

Air Consumption 4.5 cfm (average)

Max No Load Speed 20000 rpm @ 90psi

Speed settings Setting 1 - 11,000 rpm

Setting 2 - 15,000 rpm

Setting 3 - 18,000 rpm

Setting 4 - 20,000 rpm

Air Inlet Size 1/4“BSP Female

Sound Pressure Level (LpA dB) 76 dB(A)

Sound Power Level (LwA dB) 87 dB(A)

Vibration Levels 1.87 m/s2

Vibration Uncertainty K 1.5

Dimensions (L x W x H) 216 x 71 x 43 mm

Weight 0.7 kg

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

THE WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie

long hair out of the way.

3. ALWAYS keep children and visitors away - Do not let children handle the

drill.

4. DO NOT operate the drill where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate the drill when

you are tired or under the influence of alcohol, drugs or medication.

2. ALWAYS wear eye protectors when using the drill - Eye protection must

provide protection from flying particles from the front and the side.

3. ALWAYS wear ear protectors when using the drill.

4. DO NOT overreach - Keep proper footing and balance at all times.

5. NEVER use any type of bottled gas as a source of power for the drill.

6. DO NOT connect the air supply hose with your finger on the trigger.

7. DO NOT exceed the maximum pressure for the drill 90 psi / 6.2 bar.

8. ALWAYS check hoses for leaks or worn condition before use and ensure

that all connections are secure.

9. ALWAYS keep the air supply hose away from heat, oil and sharp edges.

10. DO NOT use this drill for any other purpose than that described in this

manual.

11. DO NOT fit this drill to any stand or clamping device that may damage it.

12. DO NOT carry out any alterations or modifications to this drill.

13. ALWAYS disconnect from the air supply when:

• Performing any maintenance

• The drill is not in use.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The drill will be left unattended.

• Moving to another work area.

14. DO NOT use the drill if it is defective or operating abnormally.

15. ALWAYS avoid damaging the drill by applying excessive force.

16. ALWAYS maintain the drill with care for the best and safest performance.

17. Quick change couplings should not be located at the air tool. They add

weight and could fail due to vibration.

18. DO NOT force or misuse the drill. It will do a better and safer job at the rate

for which it was designed.

19. This drill vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the drill if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

20. DO NOT carry the drill by the air supply hose.

21. DO NOT carry the drill with your finger on the trigger.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is

used, it will keep the air tool in good condition, but should be regularly

checked and topped up with oil. SAE 10 oil should be used and the lubricator

adjusted to approx 2 drops per minute.

The minimum hose diameter should be 5/16”(8mm) ID and fittings should have

the same internal dimensions.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND A COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure does not exceed 90 psi at the tool when

running. Higher pressures and unclean air will shorten the life of any air tool

due to faster wear and is a possible safety hazard.

Use only clean, dry, regulated compressed air as a power source.

Air compressors used must comply with the appropriate European Community

Safety Directives.

A build-up of moisture or oil in the air compressor will accelerate wear and

corrosion in the air tools used. Ensure any moisture is drained from the

compressor daily and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the

hose inside diameter may need to be increased.

The air hose must be rated at least 150% of the maximum operating pressure of

the drill.

OVERVIEW

1 Chuck 5 Air Exhaust Deflector

2 Trigger 6 Male inlet connector

3 1/4” BSP female air inlet 7 Chuck Key

4 Speed Selector Switch

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

When opening the carton, check that all the items are present. Any damage

or deficiency should be reported to your CLARKE dealer immediately.

1. Remove the plastic blanking plug

from the air inlet connection.

2. Pour 2-3 drops of CLARKE airline oil

into the air inlet port. This should be

done regardless of whether or not

a lubricated air supply is to be

used.

3. If required, connect an in-line mini

oiler to the tool.

• A mini oiler helps to prolong the

life of any air tool.

4. Connect a suitable hose as shown or use the inlet connector supplied to

connect directly to the hose.

5. Connect the other end of the hose to the compressor.

• PTFE tape may be useful for sealing threaded connections.

6. Turn on the air supply and check for air leaks. Rectify any found before

proceeding.

7. If using a mini oiler, place a sheet of paper next the exhaust port and

squeeze the trigger for approximately 30 seconds. The oil volume is

correctly set when a light stain of oil can be seen on the paper. Excessive

oil should be avoided.

Your drill is now ready for use.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND A COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INSERTING/REMOVING THE DRILL BIT

1. Open the chuck jaws by gripping

the chuck key in one of the holes

in the chuck and turning it as

shown.

2. Make sure that the head of the

chuck key is located on the barrel

of the chuck.

3. Turn the chuck key until the chuck

jaws are open sufficiently to

accept the drill bit.

4. Insert the drill bit in the jaws of the

chuck as far as it will go without

gripping the cutting part of the bit.

5. Close the chuck jaws and tighten

to grip the drill bit by turning the

chuck key as shown.

6. Make sure that the chuck jaws are

fully closed and that the drill bit is

held firmly.

Your drill is now ready for use.

OPERATION

SETTING THE SPEED

1. Set the tool speed by rotating the

control to one of the four settings.

• The numbers on the speed

control knob indicate the

speed setting when aligned

with the reference mark on the

air inlet. Speeds available are

(+/-10%):

111,000 rpm

215,000 rpm

318,000 rpm

420,000 rpm

Drill bit

Chuck jaws Close

Open

Chuck

key

jaws

Barrel

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATING THE DRILL

1. Slide the throttle locking lever

forward while squeezing the

trigger against the body of the

tool.

2. Do not use excess pressure on the

drill bit as this will shorten its life.

3. Release the trigger to stop the

drill.

• The drill will continue to rotate

briefly after the trigger has

been released.

4. Always ensure the drill has stopped before putting it down.

SETTING THE EXHAUST DEFLECTOR

The direction of the exhaust air

leaving the tool can be adjusted by

rotating the exhaust deflector.

Twist the exhaust deflector sleeve to

direct the air as required to deflect air

away from the workpiece or operator.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air hose until the supply is isolated at a shut-off

valve.

2. Once the pressure has been isolated, disconnect the air supply hose from

the air tool.

3. Shut down the compressor at the end of the work session.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

When not in use, disconnect from air supply, clean tool and store in a safe, dry

place. When storing, replace the blanking plug to the air inlet once the airline

is disconnected.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

Please note that factors other than the drills condition may effect its operation

and efficiency, such as reduced compressor output, excessive drain on the

airline, moisture or restrictions in the air-line, or the use of connectors of

improper size or poor condition which will reduce air supply.

DAILY

1. Before use, drain water from the air-line and compressor.

2. Lubricate the drill daily for optimum performance. Use CLARKE high quality

airline oil either via a lubricator in the air supply system or by placing a few

drops into the air inlet immediately before use. This should be carried out

regardless of whether or not an in-line lubricator is used.

CLEANING & OVERHAUL

1. Keep the drill clean and free from debris.

2. If the drill becomes sluggish and the air supply is of good quality, it may be

necessary to replace worn or damaged parts.

3. Grit or gum deposits in the

mechanism may eventually

reduce efficiency. This condition

can be corrected by cleaning the

air inlet filter and flushing out the

drill with gum solvent oil or an

equal mixture of SAE No10 oil and

paraffin.

4. Failing this, the drill should be

disassembled, thoroughly

cleaned, dried and reassembled.

You may prefer to take the drill to your CLARKE dealer if internal

maintenance is required.

WARNING: MAKE SURE THAT THE DRILL IS DISCONNECTED FROM THE AIR

SUPPLY BEFORE PERFORMING ANY CLEANING OR MAINTENANCE.

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