Clarke BSW 28 Bedienungsanleitung

Form No. 146 3084 000 - 09/2007

BSW 28

Operator’s Manual

Manual del operador

Manuel d’utilisation

READ THIS BOOK

LEA ESTE MANUAL

LISEZ CE MANUEL

English (2 - 19)

Español (20 - 37)

Français (38 - 56)

This book has important information for the use and safe operation of this machine. Failure to read

this book prior to operating or attempting any service or maintenance procedure to your Clarke

machine could result in injury to you or to other personnel; damage to the machine or to other

property could occur as well. You must have training in the operation of this machine before using it.

If your operator(s) cannot read this manual, have it explained fully before attempting to operate this

machine.

All directions given in this book are as seen from the operator’s position at the rear of the machine.

For new books write to: Clarke®, 2100 Highway 265, Springdale, Arkansas 72764.

ENGLISH

2Operator’s Manual - BSW 28

TABLE OF CONTENTS

Operator’s Manual 1

OPERATOR'S SAFETY INSTRUCTIONS 3

INTRODUCTION 6

HOW TO KEEP THIS MANUAL 6

IDENTIFICATION DATA 6

CHANGES AND IMPROVEMENTS 6

UNPACKING/DELIVERY 6

TECHNICAL DATA 7

MACHINE TRANSPORT PROCEDURES 8

SYMBOLS SHOWN ON THE MACHINE 8

MACHINE DESCRIPTION 9

OUTER AND INNER STRUCTURE 9

CONTROL PANEL 10

USE 11

BATTERY CHECK ON A NEW MACHINE 11

BEFORE MACHINE START-UP 11

MACHINE START AND STOP 11

MACHINE OPERATION 12

HOPPER EMPTYING 12

AFTER MACHINE USE 12

MACHINE STORAGE 12

FIRST PERIOD OF USE 12

MAINTENANCE 13

SCHEDULED MAINTENANCE TABLE 13

BATTERY CHARGER CABLE INTEGRITY CHECK 13

SIDE BROOM HEIGHT CHECK AND ADJUSTMENT 14

SIDE BROOM DISASSEMBLY/ASSEMBLY 14

MAIN BROOM HEIGHT CHECK AND ADJUSTMENT 15

MAIN BROOM DISASSEMBLY/ASSEMBLY 16

DUST FILTER CLEANING AND INTEGRITY CHECK, HOPPER GASKET CHECK 17

SKIRT HEIGHT AND OPERATION CHECK 18

BATTERY CHARGING 18

BSW 28 ACCESSORIES/OPTIONS 19

TROUBLESHOOTING 19

SCRAPPING 19

Parts List 57

ENGLISH EN

Operator’s Manual - BSW 28 3

OPERATOR'S SAFETY INSTRUCTIONS

DANGER: It indicates a dangerous situation with risk of death for the operator.

WARNING: It indicates a potential risk of injury for people or damage to objects.

CAUTION: It indicates a caution or a remark related to important or useful functions. Pay careful attention to

the paragraphs marked by this symbol.

DANGER! Before performing any maintenance/repair procedure, turn the main switch to “0” and, if

necessary, disconnect the battery.

DANGER! This machine must be used by properly trained and authorized personnel only. Children or

disabled people cannot use this machine.

DANGER! Keep sparks, flames and smoking materials away from the batteries.

DANGER! Do not wear jewelry when working near electrical components.

DANGER! Do not work under the lifted machine without supporting it with safety stands.

DANGER! Do not operate the machine near toxic, dangerous, flammable and/or explosive powders, liquids

or vapors.

WARNING! Before using the battery charger, ensure that frequency and voltage values, indicated on the

machine serial number plate, match the electrical mains voltage.

WARNING! Do not pull or carry the machine by the battery charger cable and never use the battery charger

cable as a handle. Do not close a door on the battery charger cable, or pull the battery charger

cable around sharp edges or corners. Do not run the machine on the battery charger cable.

Keep the battery charger cable away from heated surfaces.

WARNING! Do not charge the battery if the battery charger cable or the plug are damaged. The battery

charger cable must be replaced only by qualified technicians at Clarke Service Center.

WARNING! To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it

is plugged in.

Before performing any maintenance procedure, disconnect the battery charger cable from the

electrical mains.

WARNING! If the machine is not working as it should, has been damaged, left outdoors or dropped into water,

return it to the Clarke Service Center.

WARNING! Do not smoke while charging the battery.

WARNING! To avoid electric shock, do not expose the machine to rain or other bad weather conditions, both

under operation and inactivity condition. Store the machine indoors, in a dry place.

WARNING! Do not allow to be used as a toy. Close attention is necessary when used near children.

WARNING! Use only as shown in this Manual. Use only Clarke's recommended accessories.

WARNING! Take all necessary precautions to prevent hair, jewelry and loose clothes from being caught by

the machine moving parts.

ENGLISH

4Operator’s Manual - BSW 28

WARNING! Do not leave the machine unattended if the main switch is not turned to “0” and without being

sure that it cannot move independently.

WARNING! Do not use the machine on slopes with a gradient exceeding the specifications.

WARNING! Do not wash the machine with direct or pressurized water jets, or with corrosive substances. Do

not use compressed air to clean this type of machine.

WARNING! While using this machine, take care not to cause damage to other people, and children especially.

WARNING! The machine storage temperature must be between +32°F and +104°F (0°C and +40°C).

WARNING! The machine operating temperature must be between +32°F and +104°F (0°C and +40°C).

WARNING! The humidity must be between 30% and 95%.

WARNING! Do not use the machine as a means of transport.

WARNING! Do not use the machine on slopes with a gradient exceeding the specifications (see Technical

Data paragraph).

WARNING! Do not allow the brooms to operate while the machine is stationary to avoid damaging the floor.

WARNING! In case of fire, use a powder fire extinguisher, not a water one.

WARNING! Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects.

WARNING! Adjust the operation speed to suit the floor conditions.

WARNING! This machine cannot be used on roads or public streets.

WARNING! Do not remove or modify the plates affixed on the machine.

WARNING! Do not tamper with the machine safety guards and follow the ordinary maintenance instructions

scrupulously.

WARNING! If the machine is used according to the instructions, the vibrations are not dangerous. The

machine vibration level is less than 98.42 in/s2(2.5 m/s2) (98/37/EEC - EN 1033/1995).

WARNING! Use only brooms supplied with the machine and those specified in the Operator's Manual. Using

other brooms could reduce safety.

WARNING! In case of machine malfunctions, ensure that these are not due to lack of maintenance. Otherwise,

request assistance from the authorized personnel or from an authorized Service Center.

WARNING! Carefully read all the instructions before performing any maintenance/repair procedure.

WARNING! To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant

chapter of this Manual must be performed by the authorized personnel or by an authorized

Service Center.

ENGLISH EN

Operator’s Manual - BSW 28 5

WARNING! If parts must be replaced, require ORIGINAL spare parts from a Dealer or authorized Retailer.

WARNING! The machine must be disposed of properly, because of the presence of toxic-harmful materials

(batteries, plastics, etc.), which are subject to standards that require disposal in special centers

(see Scrapping chapter).

ENGLISH

6Operator’s Manual - BSW 28

The BSW 28 Clarke's sweeper has been designed and built to clean (by sweeping and vacuuming) smooth and solid floors, in

civil and industrial environments and to collect dust and light debris under safe operation conditions by a qualified operator.

BSW 28 is equipped with:

– one side broom, which removes dust and debris on the machine front right end side (along footpaths, walls, etc.) and it

conveys them toward the main broom.

– one main broom, which removes and collects dust and debris that are then vacuumed into the hopper; the cleaning width

is 28 in (720 mm).

HOW TO KEEP THIS MANUAL

The Operator's Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that

can cause damage to it.

IDENTIFICATION DATA

The machine model and serial number are marked on the label and can be read from the outside (AC, Fig. 2).

The machine model year is written in the Declaration of Conformity and it is also indicated by the first two figures of the machine

serial number.

This information is useful when requiring machine spare parts. Use the following table to write down the machine identification

data for any further reference.

CHANGES AND IMPROVEMENTS

Clarke constantly improves its products and reserves the right to make changes and improvements at its discretion without

being obliged to apply such benefits to the machines that were previously sold.

Any change and/or addition of accessories must be approved and performed by Clarke.

UNPACKING/DELIVERY

Upon delivery carefully check that the machine and its packing have not been damaged during transportation. In case of visible

damages, keep the packing and have it checked by the carrier that delivered it. Call the carrier immediately to fill in a damage

claim.

Please check that the following items have been supplied with the machine:

1. Technical documents:

- Sweeper Operator's Manual

- Sweeper Spare Parts List

2. No. 1 vacuum system motor fuse (7.5 A)

INTRODUCTION

MACHINE Model_____________________

MACHINE Serial Number ______________

ENGLISH EN

Operator’s Manual - BSW 28 7

Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Values

Cleaning width (without side broom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19.7 in (500 mm)

Cleaning width (with side broom). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28.3 in (720 mm)

Machine dimensions with folded handlebar and without

side broom (length x width x height) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.3 x 31.4 x 24.4 in (998x797x621 mm)

Minimum height from the ground (skirts not included). . . . . . . . . . . . . . . . . . . . . . . . . .1.0 in (25 mm)

Main broom dimensions (diameter x length) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.9 x 19.7 in (200 x 500 mm)

Side broom diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.4 in (315 mm)

Main broom speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335 rpm

Side broom speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 rpm

Gradeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2%

Hopper capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.8 US gal (60 L)

Machine weight (with standard battery). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 lbs (78 Kg)

Front wheel dimensions (diameter x length) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.0 x 1.3 in (75 x 32 mm)

Rear wheel dimensions (diameter x length) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.8 x 1.8 in (300 x 45 mm)

Maximum drive speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 miles/h (3.7 km/h)

Sound pressure level at workstation (A Lpa). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59.3 dB(A)

Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Values

Electrical system voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 V

Standard battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 V, 86 AH@20, GEL

Battery charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 A

Main motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200W, 1500 rpm

Side broom motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 W

Vacuum system motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 W

Dust vacuuming and filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Values

Dust filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Polyester, 5-10 µm

Dust filter area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.8 ft2(1.0 m2)

Main broom compartment vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.47 in H20 (12 mm H20)

TECHNICAL DATA

ENGLISH

8Operator’s Manual - BSW 28

How to load and unload the machine from a van or a truck

1. Check that the loading ramp is not longer than 8 feet (2.5 m) and not wider than 30 in (76 cm). Its thickness must be

adequate to support the machine and operators’ weight.

2. Check that the ramp is dry and clean.

3. Position the ramp properly.

How to Fasten the Machine Inside the Vehicle

4. Clarke recommends tying down the machine when transporting.

MACHINE TRANSPORT PROCEDURES

WARNING!

This machine is heavy. Machine transfer must be performed by qualified personnel only. Machine transfer on

steep ramps must be performed by two well-trained operators only. Always move it slowly. Do not turn the

machine on slopes. Do not leave the machine unattended on slopes. Loading ramp width must not be less than

30 in (76 cm).

WARNING!

Stop the machine on horizontal planes. When stopping the machine, always turn all the switches to the off

position.

SYMBOLS SHOWN ON THE MACHINE

WARNING:

Carefully read all instructions before performing any procedure.

ENGLISH EN

Operator’s Manual - BSW 28 9

OUTER AND INNER STRUCTURE

(See Fig. 1)

A. Drive control lever

When pulling it gradually towards the handlebar, the

machine starts. Drive speed is increased by pulling the

lever further.

B. Handlebar

C. Handlebar adjusting knobs

D. Filter shaker knob

E. Hopper

F. Front steering wheel

G. Side broom

H. Side broom lifting/lowering lever

I. Side broom height adjusting knob

J. Main broom

K. Main broom height adjusting knobs

L. Rear driving wheels

M. Can holders

N. Battery charger cable

O. Battery charger cable housing

P. Side broom motor circuit breaker

Q. Main motor circuit breaker

MACHINE DESCRIPTION

R. Battery

S. Dust filter

T. Side broom motor

U. Main motor

V. Drive system gear (by clutch)

W. Vacuum fan

X. Battery charger

Y. Vacuum system motor lamellar fuse (7.5 A)

Z. Hood

AA. Hopper upper handle

AB. Hopper lower handles

AC. Serial number plate/technical data/conformity

certification

AD. Side skirts

AE. Front skirt

AF. Rear skirt

AG. Control panel

AH. Drive control lever adjuster

Figure 1

ENGLISH

10 Operator’s Manual - BSW 28

CONTROL PANEL

(See Fig. 2)

A. Main switch to turn on the vacuum system, the main broom and the side broom.

- When turned to “0” the machine is off

- When turned to “I” the vacuum system and main broom are turned on

- When turned to “II”, the vacuum system, main broom and side broom are turned on

B. Charged battery warning light (green)

When it is on, and the machine is running, it means that the battery is charged; residual autonomy depends on battery capacity

and working conditions.

When it is on, and the battery is charging, it means that the charging cycle has been completed and the battery is charged.

C. Semi-discharged battery warning light (yellow)

When it is on, and the machine is running, it means that the battery is nearly discharged; residual autonomy is 10 minutes

approximately.

When it is on and the battery is charging, it means that the charging cycle is nearly completed and the battery is nearly charged.

D. Discharged battery warning light (red)

When it is on, and the machine is running, it means that the battery is discharged; the autonomy is over, the battery must be

recharged (see the procedure in Maintenance chapter).

When it is on and the battery is charging, it means that the charging cycle is in progress.

Figure 2

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