Clarke XR60 Installations- und Betriebshandbuch

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0813

PARAFFIN/DIESEL HEATER

MODEL NO: XR60

PART NO: 6931002

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

This is a multi-fuel (Diesel or paraffin), forced air heater. It’s intended use is

primarily temporary heating of buildings under construction, alteration or

repair.

Forced Air means that a blower or fan pushes the air through the heater.

Proper combustion depends upon this air flow; therefore, the heater must not

be revised, modified or operated with parts removed or missing. Likewise,

safety systems must not be circumvented or modified in order to operate the

heater.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

UNPACKING

1. Remove heater from carton.

2. Remove all protective material which may have been applied to the

heater for shipment.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY WARNINGS

Your safety is important to you and to others, so please read these instructions

before you operate this heater.

1. Failure to comply with the precautions and instructions provided with this

heater can result in death, serious bodily injury and property loss or

damage from the hazards of fire, explosion, burns, asphyxiation, carbon

monoxide poisoning, and/or electric shock.

2. Only persons who understand and follow the instructions should use or

service this heater.

3. When used, the heater should rest on a suitable insulating material at least

1 inch thick and extending 3 feet or more beyond the heater in all

directions

4. Keep any combustible materials, such as curtains and furniture, a safe

distance away from the heater. Never use the heater in spaces which do

or may contain volatile or airborne combustibles, or products such as

petrol, solvents, paint thinners, dust particles or unknown chemicals.

5. Not for home or recreational vehicle use.

6. Do not use petrol or volatile fuels.

7. Disconnect the heater from the power supply before adding fuel.

8. Always fill outdoors away from any open flame or other sources of ignition.

9. Do not use an external fuel source.

10. Do not operate the heater where flammable liquids or vapours may be

present.

11. Do not start the heater when the chamber is hot.

12. Plug the electrical cable into a properly grounded mains socket.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY SYMBOLS

The following symbols appear on the unit.

GENERAL PRECAUTIONS

VENTILATION

Even though this heater operates very close to 100 percent combustion

efficiency, it still produces small amounts of carbon monoxide.

Carbon monoxide (CO) is toxic.

CO can build up in a confined spaces and failure to provide adequate

ventilation can be fatal.

The early symptoms of asphyxiation caused by inadequate ventilation are:

Be sure to follow all warnings in this manual.

WE RECOMMEND THE USE OF A CARBON MONOXIDE

DETECTOR

BYSTANDERS

When the heater is to be operated in the presence of other people the user is

responsible for informing those present of the safety precautions and of the

hazards involved.

Hot Surface, do not

touch

High Voltage

• headache • nausea

• dizziness • dry mouth or sore throat

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved BS1363/A plug fitted with a BS1362 13 amp fuse.

If the plug has to be changed because of damage, it must be removed and a

replacement fitted, following the wiring instructions shown below. The old plug

must be discarded safely, as insertion into a power socket could cause an

electrical hazard.

• The BLUE wire must be

connected to the

terminal which is

marked N or coloured

black.

• The BROWN wire must

be connected to the

terminal which is

marked L or coloured

red.

• The YELLOW AND

GREEN wire must be

connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply

through a Residual Current Device (RCD)

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: WIRES IN THE MAINS LEAD ARE COLOURED IN

ACCORDANCE WITH THE FOLLOWING CODE:

GREEN/YELLOW = EARTH, BLUE = NEUTRAL, BROWN = LIVE.

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

1. Check the heater thoroughly for damage. Never operate a damaged

heater.

2. Do not modify the heater or operate a heater which has been modified

from its original condition.

3. This heater is for indoor use only.

4. Use in well ventilated spaces and provide at least 2 sq. ft. (0.19 sq.m.) of

opening near the floor and 2 sq. ft. (0.19 sq. m.) near the ceiling directly to

outdoors. Increase air openings for each additional heater.

5. Always keep combustibles, like paper and wood at least 8 ft. (2.4 m) from

the front of the heater and 3 ft. (1 m) from the top, sides and rear.

6. Locate the heater10 ft. (3 m) from canvas or plastic coverings and secure

them to prevent movement.

7. Make sure that the heater is not directly exposed to rain or water spray.

8. Never use in living spaces and/or where children may be present.

9. Operate only on a stable, level surface.

10. Do not use with ductwork. Do not restrict air inlet or exit.

11. Do not move or service the heater while hot or in operation.

12. Use only in accordance with local regulations and relevant building codes.

13. The heater is not to be used by children or persons with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge.

14. If the supply cable is damaged, it must be replaced by the manufacturer,

its service agent, or similarly qualified persons in order to avoid a hazard.

CAUTION: DUE TO THE HIGH SURFACE AND EXHAUST TEMPERATURES,

ADULTS AND CHILDREN MUST KEEP CLEAR OF THE UNIT TO AVOID BURNS

OR CLOTHING IGNITION.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PREPARATION

FUELS

Diesel or paraffin are the only fuels that should be used in this heater.

FILLING THE FUEL TANK

IMPORTANT: Before filling the fuel tank the first time or after extended

storage periods, drain the fuel tank of any moisture or condensation.

1. Follow all of the “Safety Precautions”.

2. Remove the fuel cap.

NOTE: If you lose the fuel cap a

replacement must be

obtained before use, this is

available from your local

Clarke service department

part number GF0K070000.

3. Fill the fuel tank with clean diesel

or paraffin.

• In cold weather, condensation

may develop in the tank if the tank is empty and it is recommended

that a tablespoon of de-icer be added for each gallon of fuel in the

tank.

• When filling the heater, make sure that the heater is level and do not

overfill. Use a funnel or can with a long fill spout.

• Fill with a minimum of 4 litres of fuel.

LOCATION

• Locate heater at a safe distance from combustible materials.

• This heater must not be placed on wooden floors or other

combustible materials.

• When used, the heater should rest on suitable insulating material at

least 1 inch thick and extending 3 ft. or more beyond the heater in

all directions?

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATING INSTRUCTIONS

HEATER START UP

1. Make sure power switch is in the

OFF position.

2. Turn thermostat to lowest setting.

3. Plug the heater into the mains

power supply.

4. Turn the thermostat to highest

setting.

5. Start heater by setting the power

switch to the ON position.

• The switch illuminates in the ON position.

6. Adjust thermostat to desired setting.

NOTE: Heater will cycle on/off to maintain an even temperature.

HEATER SHUT DOWN

1. Set the power switch to the OFF

position.

2. For extended shutdown, unplug

the heater from the mains supply.

BEFORE STORAGE

• Clean the heater as described

in the MAINTENANCE section.

• The manufacturer

recommends completely filling

the tank with fuel for extended storage to minimize condensation

inside the tank.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE, STORAGE AND SERVICING

DAILY SCHEDULE

GENERAL

1. Make a general visual inspection of the heater for loose or damaged parts.

2. Check nuts and bolts are secure.

3. Damaged parts should be repaired or replaced before using the heater

again.

4. Check heater operation to be sure it is operating normally as follows:

• The flame is contained within the heater.

• The flame is essentially yellow.

• There is no strong disagreeable odor, eye burning or other physical

discomfort.

• There is no smoke or soot internal or external to the heater.

• There are no unplanned or unexplained shut downs of the heater

REMOVE DUST

Clean the heater twice a season (more often under dusty conditions).

1. Remove accumulated dust from the transformer, burner, motor and fan

blades with compressed air.

2. Wipe clean with a clean dry cloth.

FUEL TANK (EVERY 500 HOURS)

Clean twice a season (during frequently used periods, clean twice a month).

Drain and flush the fuel tank with clean fuel oil.

WARNING: TO PREVENT PERSONAL INJURY, UNPLUG THE HEATER FROM

THE MAINS SUPPLY BEFORE SERVICING.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FILTERS

Dirty air filters will cause an imbalance in the air-fuel mixture. The best

indication that this condition exists is an increase in odour or difficulty getting

your heater to ignite. This heater should never be operated without the filters in

place. If required, clean the filters as follows.

ACCESSING THE FILTERS

1. Make sure that the plug is removed from the mains supply before carrying

out any maintenance.

2. Remove the six screws shown and

remove the top cover of the

heater.

3. Lift out the rear guard.

4. Remove the three screws securing

the filter cover.

5. Pull the filter cover away from the

motor.

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