Clarke Strong-Arm CTJ1500QULP Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0220 - ISS -2

1.5 TONNE GARAGE JACK

MODEL NO: CTJ1500QULP

PART NO: 7623075

INTRODUCTION

Thank you for purchasing this CLARKE Garage Jack.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

SPECIFICATIONS

Model number CTJ1500QULP

Rated load 1.5/1500 (Tonne/kg)

Weight 42 kg

Dimensions (L x W x H) without handle 880 x360 x 240mm

Height of saddle from floor (minimum) 72 mm

Height of saddle from floor (maximum) 607 mm

Length of handle (in situ) 940 mm

Pump oil capacity 0.19L

Number of strokes min-max height 8

Distance raised per stroke (average) 90 mm

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SAFETY PRECAUTIONS

GENERAL

1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone who

has not read these instructions to use the jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficulty

of any kind consult your local dealer.

WORK AREA

1. NEVER use the jack on sloping surfaces, only on level ground. The jack may

move away slightly as soon as it lifts the tyre from the ground.

2. DO NOT start the vehicle engine with the jack in use.

3. This jack is for lifting only. DO NOT move a load using the jack as a dolly.

4. Ensure the load is taken by the full saddle and that the point of lift on the

load is of sufficient strength to support the full load adequately.

5. Never allow children or bystanders in the area while the jack is in use.

6. NEVER work under a vehicle supported only by this jack. If working

underneath a vehicle. Always use axle stands designed for the purpose.

7. Ensure the jack is on a firm solid base and that there is no likelihood of it

slipping, sinking or otherwise moving when under load.

8. Ensure that all personnel are well clear of a load being raised or lowered.

SERVICING & REPAIRS

1. Check the jack for damage before use and do not use if damaged. If in

doubt, DO NOT use. Consult your local dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-

standard parts could be extremely dangerous.

3. Ensure that the jack is properly maintained at all times and that no

corrosion or other damage is allowed to weaken any part of it.

4. When necessary, have your jack serviced or repaired by a qualified

technician using identical replacement parts. This will ensure that the

WARNING: THE OPERATOR MUST FOLLOW ALL INSTRUCTIONS WITHIN THIS

INSTRUCTION BOOKLET

safety of the jack is maintained.

5. NEVER use the jack if it has been subjected to excess load (over 1.5

tonnes). The jack should be removed from service immediately and fully

inspected by qualified personnel and passed as serviceable before further

use.

Please keep these instructions in a safe place for future reference

UNPACKING AND ASSEMBLY

1. Remove the socket headed

screw from the handle.

2. Insert the handle fully into the

handle yoke until it engages with

the jack control valve at the base

of the yoke.

3. Re-fit the socket headed screw to

secure the handle to the jack.

OPERATION

This jack incorporates a twin piston pump with a ‘quick lift’ facility. This provides

the user with a rapid raising operation for the unladen jack. When the jack

encounters a load (the vehicle to be raised), its distance raised per stroke

reduces to provide a gradual and controllable lifting operation.

Before use, inspect the jack for oil leaks or any other sign of damage. Should

any be apparent, have the jack repaired by a qualified technician.

1. Ensure the vehicle to be raised is stable and on firm level ground with the

wheels chocked.

2. Position the jack so that the saddle is directly beneath the lifting point.

• Consult the vehicle handbook to determine suitable lifting points.

3. Turn the control valve release knob clockwise to close the valve.

4. Pump either the foot pedal or the handle to raise the saddle until it reaches

the vehicle lifting point.

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A

JACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE

SUPPORTED ON AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE

CORRECT JACKING/SUPPORT POINTS.

5. Take care that no obstruction

prevents a clean lift. Keep all

personnel at a safe distance

before lifting the vehicle.

NOTE: The jack may move slightly

during operation. It is

important therefore, that

the floor is clean and free

from debris.

6. Position axle stands directly

beneath suitable supporting points on the vehicle, and very gently twist the

control valve release knob anticlockwise.

• This will open the control valve to lower the load onto the stands.

7. To stop the jack lowering at any point, turn the release knob clockwise

again. Always avoid a rapid descent by turning the valve control slowly.

8. Carefully lower the vehicle onto the axle stand, checking constantly,

preferably with an assistant, that the vehicles supporting point rests snugly

and cleanly on the stand, and that the supporting stand is stable before all

the weight is taken.

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage

internal parts.

9. Completely remove the jack from the vehicle.

MAINTENANCE

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside

the hydraulic system during shipping

or transport, the efficiency of the jack

will be reduced and the jack will feel

spongy. Air can be purged from the

system as follows.

1. Turn the control handle counter-

clockwise, relieving the pressure

inside the jack, then remove the

cover plate and oil filler plug.

• A broad-bladed screwdriver is required for the plug.

2. Pump the handle several times to purge air from the system.

3. Replace the oil filler plug, then turn the control valve release knob

clockwise and test the jack. If efficiency is still low, check the oil level as

below.

CHECKING THE OIL LEVEL

If the jack has been stored for long periods, check for oil leaks before use. If

necessary, check the oil level as follows:

1. Ensure the jack is fully lowered by turning the control valve release knob

fully anticlockwise.

2. Remove the cover plate and the oil filler plug.

• The oil should be almost level with the bottom of the oil filler hole.

• Oil can be topped up using Clarke Hydraulic Oil (p/no 3050830 for 1

litre).

3. Purge any air from the system and replace the oil filler plug.

4. Dispose of old oil appropriately and be sure to wipe up any spillage.

GENERAL CARE

1. Periodically lubricate the hinges, front wheels & rear castors with light oil.

Should the arm become stiff, apply a shot of grease to the nipple on the

top of the lifting arm.

2. Store in a dry location.

3. In the event of damage or broken components, replacements are

available from Clarke Parts & Service.

STORAGE

1. Store in a dry place with the ram fully lowered. If stored for long periods,

inspect at least once a year, clean and re-oil. For servicing, contact your

CLARKE dealer, or CLARKE International Service Department.

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil products.

Never throw away used hydraulic oil with domestic refuse or flush it down a

sink or drain. Collect any hydraulic oil in a leak proof container and take it to

your local waste disposal site.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials and should

be taken to your local civic amenity site for recycling of metal products.

TROUBLESHOOTING

DECLARATION OF CONFORMITY

PROBLEM CAUSE SOLUTION

Jack will not lift

the rated load

Low oil level See ‘Checking the Oil Level‘on p 6

Valve not closed Turn the release knob fully clockwise

Air in the system Purge the system as on p 5

Jack lower when

under load

Release valve not fully

closed

Turn the release knob fully clockwise

Air in the system Purge the system as on p 5

Pump feels

Spongy

Low oil level See ‘Checking the Oil Level‘on p 6

Air in the system Purge the system as on page 5

Jack will not lift

full height

Low oil level See ‘Checking the Oil Level‘on p 6

Air in the system Purge the system as on p 5

Jack will not

lower completely

Return spring may be

faulty

Return to your Clarke dealer for

repair

If any of these remedies fail to restore your jack, consult your Clarke dealer

COMPONENT PARTS - GENERAL ASSEMBLY

No Description No Description

1Circlip 20mm 22 Yoke roller pin

2Washer 20mm 23 Foot pedal

3Front wheel 24 Screw M5x16

4Chassis frame 25 Release knob

5Circlip 25mm 26 T-pump handle

6Nut M16 27 Hydraulic unit

7Washer M16 28 Return spring

8Screw M5x12 29 Link block

9Rear castor assembly 30 Circlip 22mm

10 Screw M12x 25 31 Split pin A4x55

11 Washer M12 32 Lift arm shaft

12 Circlip 15mm 33 Grease nipple

13 Yoke shaft nut 34 Lifting arm

14 Yoke shaft 35 Radius link bolt

15 Washer 20mm 36 Cover plate

16 Screw M8x20 37 Circlip 14mm

17 Washer 8mm 38 Radius link

18 Screw M8x14 39 Saddle

19 Handle yoke 40 Saddle screw

20 Circlip 12mm 41 Saddle pad

21 Yoke roller 42 Universal joint

COMPONENT PARTS - GENERAL ASSEMBLY

No Description No Description

1Sealing ring 22 High pressure piston housing

2Reservoir 23 O-ring 10 x 2.65 #

3Sealing ring 24 Retaining ring 15 x 10.6 x 1.25

4O-ring 29x3.55 # 25 High pressure piston

5Top nut 26 Piston return pring

6Ram 27 HP piston dust cover

7Circlip 30mm 28 Return spring seat

8Ram base 29 Retaining ring 15mm

9Washer 30 Universal joint

10 O-ring 24.6 x 5.1 # 31 Steel ball 6mm

11 Cylinder 32 Slow release valve seat

12 Copper sealing ring 33 Low pressure piston housing

13 Body casting 34 O-rings 15X2.65 #

14 Steel ball 4mm 35 Low pressure piston

15 Valve bas e 36 LP piston return spring

16 Spring 37 LP piston dust cover

17 Safety valve screw 38 Low pressure piston

18 O-ring 39 Retaining ring 20mm

19 Safety valve end screw 40 Slow release pin

20 Steel ball 41 Slow release pin spring

21 High pressureCopper sealing ring

COMPONENT PARTS - HYDRAULIC PARTS

• Items marked # are components of the Repair Seal Kit.

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