Clarke CTJ2000A Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS GC12/11

2 TONNE ALUMINIUM QUICK-LIFT

GARAGE JACK

Model No: CTJ2000A

PART NO: 7623060

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Garage Trolley Jack.

Before attempting to use this product, please read this manual throughout

and follow the instructions carefully. Thoroughly familiarise yourself with this

product & its operation in order to ensure the safety of yourself and others

around you. In so doing, you can look forward to the product giving you

long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase. This guarantee is invalid if the product is found

to have been abused or tampered with in any way, or not used for it’s

intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect

your statutory rights.

SPECIFICATION

Please note that details and specifications contained herein, are correct at

the time of going to print. However, CLARKE International reserve the right to

change specifications at any time without prior notice.

A0002JTC

rebmuNtraP0603267

thgieWgk7.91

)HxWxL(snoisnemiD )eldnahtuohtiw(mm042x003x036

daoLdetaRgk0002

elddaSfothgieHn

iMmm09

xaMelddaSfothgieHmm054

yticapaCliOlm541

thgieHxaMotniMmorfsekortSfooN6

tfiLkciuQtfiLkciuQpmuPlauD

ekortSr

epdesiaRecnatsiD)egareva(mm06

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

GENERAL SAFETY PRECAUTIONS

GENERAL

1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone who

has not read these instructions to use the jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficulty

of any kind consult your local dealer.

WORK AREA

1. NEVER use the jack on sloping surfaces, only on level ground. The jack

may move away slightly as soon as the tyre leaves the ground.

2. DO NOT start the vehicle engine with the jack in use.

3. This jack is for lifting only. Do not move a load using the jack as a dolly.

4. Ensure the load is taken by the full saddle and that the point of lift on the

vehicle is stong enough to support the full weight adequately.

5. Never allow children or bystanders in the area while the jack is in use.

6. NEVER work underneath a vehicle supported only by this jack. If working

under a vehicle, always use stands designed for the purpose.

7. Ensure the jack is on a firm solid base and that there is no likelihood of it

slipping when under load.

8. Ensure that all personnel are well clear of a load being raised or lowered.

SERVICING & REPAIRS

1. Check the jack for damage before use and do not use if damaged. If in

doubt, DO NOT use. Consult your local Clarke dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-

standard parts could be extremely dangerous.

3. Ensure that the jack is properly maintained at all times and that no

corrosion or other damage is allowed to weaken any part of it.

4. When necessary, have your jack serviced or repaired by a qualified

technician using identical replacement parts. This will ensure that the

safety of the jack is maintained.

5. NEVER use the jack if it has been subjected to excess load (over 2000 kg).

The jack should be removed from service immediately and fully inspected

by qualified personnel and passed as serviceable before further use.

Please keep these instructions in a safe place for future reference.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

UNPACKING AND ASSEMBLY

1. Remove the retaining clip , by

pressing the handle mounting

downwards and releasing the clip

from the base of the jack and

from the handle opening.

2. Undo the thumbscrew until the

lower handle can be inserted fully

into the handle socket.

• The handle has a groove which

should engage with the thumb

screw once it is re-tightened.

3. Re-tighten the thumb screw to

secure the lower handle.

4. Add the upper handle by pushing

it onto the lower handle until the

ball and socket of the handle

sections snap together.

OPERATION

Before use, visually inspect the jack for oil leaks or any other sign of damage.

Should any be apparent, have the jack inspected and repaired by a

qualified technician before use.

Ensure the vehicle to be raised is chocked and standing on firm, level ground

before manoeuvring the jack so that the saddle is directly beneath the lifting

point. Consult the vehicle handbook to determine the suitable lifting points.

USING THE JACK

1. Turn the handle fully clockwise to close the release valve, and pump the

handle to raise the saddle until it reaches the vehicle lifting point.

2. Ensure that the saddle is directly below the lifting point and there are no

obstructions to prevent a clean lift. Keep all personnel at a safe distance

before continuing to pump the handle to raise the vehicle.

NOTE: The jack may move slightly during operation. It is important

therefore, that the floor is clean and completely free from debris.

Thumb

Screw

Groove

Retaining

Clip

Spring-loaded Ball

Socket

Handle

Mounting

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

3. Position axle stands directly beneath suitable supporting points under the

vehicle, before very gently twisting the handle anticlockwise.

• This will open the release valve to lower the vehicle onto the stands. To

stop it lowering, turn the handle clockwise again. Always avoid a rapid

descent by turning the handle slowly.

4. Carefully lower the vehicle onto the axle stand, checking constantly,

preferably with an assistant, that the vehicles supporting point rests snugly

and cleanly on the axle stand, and that the stand is stable before all the

weight is taken.

NOTE: Ensure this operation is carried out under complete control. Do

not allow the load to drop suddenly as this could damage

internal components.

5. Completely remove the jack from the vehicle.

WARNING! NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A

JACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE

SUPPORTED ON AXLE STANDS, OR SUITABLE SUPPORTS, BENEATH THE

JACKING/SUPPORT POINTS RECOMMENDED BY THE VEHICLE

MANUFACTURER. THERE SHOULD BE NO LOAD ON THE JACK.

MAINTENANCE

CHECKING THE OIL LEVEL

If the jack has been stored for long periods, check for oil leaks before use. If

necessary, check the oil level as follows:

1. Ensure the jack is fully lowered by turning the handle fully anticlockwise.

2. Remove the oil filler plug on the top of the ram assembly (item 32 on page

9). A broad-bladed screwdriver is required.

• The oil should be almost level with the bottom of the oil filler hole.

• Oil can be topped up using Clarke Hydraulic Oil:

Part No. 3050830 for 1 litre.

OIL REPLACEMENT

1. With the jack lowered, remove the filler plug as above. Tilt the jack onto its

side and drain the old oil into a container.

2. Return the jack upright and re-fill with hydraulic oil up to the lower rim of

the filler hole.

3. Purge any air from the system as described on the following page.

Replace the filler plug.

4. Dispose of old oil appropriately and be sure to wipe up any spillage.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside the hydraulic system, the efficiency of

the jack will be reduced and it may not fully support the vehicla weight. Any

air can be purged from the system as follows.

1. Turn the handle 1.5 turns counter-clockwise to allow oil to circulate freely

around the system. Remove the filler plug.

2. Pump the handle several times to purge air from the system.

3. Replace the filler plug, then turn the handle clockwise and test the jack. If

efficiency is still low, check the oil level as on page 5.

GENERAL CARE

1. Periodically lubricate the hinges, front roller and rear castors with a light oil.

2. Store in a dry location with the arm in its lowest position.

3. In the event of damage or broken components, replacements are

available from Clarke Parts & Service.

TROUBLESHOOTING

MELBORP ESUAC NOITULOS

ehtotesiartonlliwkcaJ

.thgiehlluf

.levelliowoLfipupotdnaegakaelrofkcehC

.gulplioehtaivderiuqer

.rednilycni

riAmorfriaegrupoteldnahpmuP

.metsys

.nrowsgnir-OrofrelaedekralCruoyotnruteR

.luahrevo

ehtdlohtonlliwkcaJ

.da

tonevlavesaeleR

.desolcylthgit

.yllufgnisolcsievlavkcehC

tonevlavesaeleR

.gnitaes

rofrelaedekralCruoyotn

ruteR

.luahrevo

.rednilycniriAmorfriaegrupoteldnahpmuP

.metsys

rewoltonseodkcaJ

sievlavehtnehw

.denepo

dellif

revorednilyC

.liohtiw

.lioevissecxeffoniarD

mratovipronotsiP

.gnidnibrotneb

rofrelaedekralCruoyotnruteR

.ri

aper

rodetcennocsiD

.gnirpsnruternekorb

rofrelaedekralCruoyotnruteR

.riaper

stnenopmocdegniH

.yleerfgnivomt

.stniojdegnihetacirbuL

nehwygnopssleefkcaJ

.gnitfil

.metsysnideppartriAmorfriaegrupoteldnahpmuP

.metsys

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

oN NOITPIRCSED oNTRAP oN NOITPIRCSED oNTRAP

161oNpilcriC10A0002JTCAT81mm6llaBleetS81A0002JTCAT

2rehsaW20A0002JTCAT91)9.1x8.7(gniR-O91A0002JTCAT

3gnirpSn

oisserpmoC30A0002JTCAT02doRgnitarepOdetnioJ02A0002JTCAT

4ydoBnotsiP40A0002JTCAT12gnitsaCydoB12A0002JTCAT

5notsiP50

A0002JTCAT22gniRteksaG22A0002JTCAT

6gniR-Opu-kcaB60A0002JTCAT32rednilyC32A0002JTCAT

7)6.2x8.11(gniR-O70A0002JTCAT4

2gniR-O42A0002JTCAT

8gniRteksaG80A0002JTCAT52gniR-Opu-kcaB52A0002JTCAT

9mm5llaBleetS90A0002JTCAT62doRnotsiP62A0002J

TCAT

01gulPni-wercS01A0002JTCAT72gniRgnilaeS72A0002JTCAT

11gniRgnilaeS11A0002JTCAT82revoC82A0002JTCAT

21paCwercS21A0

002JTCAT92)8.2x5.54(gniR-O92A0002JTCAT

31gnirpSnoisserpmoC31A0002JTCAT03gulPdnE03A0002JTCAT

41eceiPgnikcaB41A0002

JTCAT13)5.3x5.72(gniR-O13A0002JTCAT

51mm4llaBleetS51A0002JTCAT23gulPrelliFliO23A0002JTCAT

61riovreseRliO61A0002JT

CAT33gniRgnilaeS33A0002JTCAT

71)5.3x45(gniR-O71A0002JTCAT43)nwohston(tiKlaeS43A0002JTCAT

RAM COMPONENT PARTS

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil

products. Never throw away used hydraulic oil with domestic refuse or

flush it down a sink or drain. Collect all the hydraulic oil in a leak proof

container and take it to your local waste disposal site.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials and should

be taken to your local civic amenity site for recycling of metal products.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

RAM COMPONENT PARTS

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

FRAME COMPONENT PARTS

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

FRAME COMPONENT PARTS

oN NOITPIRCSED oNTRAP oN NOITPIRCSED oNTRAP

1mm01wercSc/mh/R53A0002JTCAT72doRegniHniaM16A0002JTCAT

2mm01rehsaWtalF63A0002JTCAT82toviPraBeiT26A0002JTCA

3emarFediS73A0002JTCAT92raBeiTtrohS36A0002JTCAT

4aid8rehsaW83A0002JTCAT03raBeiTgnoL46A0002JTCAT

551x8MtloBh/R93A00

02JTCAT13mrAgnitfiLniaM56A0002JTCAT

6hsuB04A0002JTCAT23kcihTmm51-recapS66A0002JTCAT

781MtuNkcolyN14A0002JTCAT33doRt

oviPelddaS76A0002JTCAT

8retsaCleviwS24A0002JTCAT43llams-niPtilpS86A0002JTCAT

9gnitnuoMretsaC34A0002JTCAT5331oNpil

criC96A0002JTCAT

0121MtuNkcolyN44A0002JTCAT63doRegniH07A0002JTCAT

11ylbmessAmaR54A0002JTCAT73kcihtmm21-recapS17A00

02JTCAT

21toviP.tcAeldnaH64A0002JTCAT83relloRtnorF27A0002JTCAT

31wercSgniniateReldnaH74A0002JTCAT93eldnaHediS37A0

002JTCAT

41gnirpS84A0002JTCAT04doReiT47A0002JTCAT

51daPelddaSrebbuR94A0002JTCAT1402x6MwercSS/C57A0002JTCAT

61niPlev

iwSelddaS05A0002JTCAT24rehsaWtalF67A0002JTCAT

71elddaS15A0002JTCAT34tuN77A0002JTCAT

81rehsaWelddaS25A0002JTCAT44elxA

tnorF87A0002JTCAT

91esaBelddaS35A0002JTCAT5402x6MtloBH/R97A0002JTCAT

02yssAgnitnuoMeldnaH45A0002JTCAT64rehsaW6M08A

0002JTCAT

12rewoL-eldnaH55A0002JTCAT74rehsaWgnirpS18A0002JTCAT

2201x6MtloB65A0002JTCAT84hsuBrebbuR28A0002JTCAT

32re

ppU-eldnaH75A0002JTCAT94egral-niPtilpS38A0002JTCAT

42rotcennoCeldnaH85A0002JTCAT05tlobeyE48A0002JTCAT

52notsiPcil

uardyH95A0002JTCAT15rehsaWtalF58A0002JTCAT

6291oNpilcriC06A0002JTCAT25pilCgnirpS68A0002JTCAT

Inhaltsverzeichnis

Andere Clarke Jack Handbücher

Clarke

Clarke STRONG-ARM CTJ2B Bedienungsanleitung

Clarke

Clarke STRONG-ARM CML3 Kurzanleitung

Clarke

Clarke Strong-Arm CTJ2250Q Bedienungsanleitung

Clarke

Clarke Strong Arm CTJ3000GB Bedienungsanleitung

Clarke

Clarke CTJ2500QLG Installations- und Betriebshandbuch

Clarke

Clarke STRONG-ARM CTJ10GLB Bedienungsanleitung

Clarke

Clarke STRONG-ARM CTJ5GLB Bedienungsanleitung

Clarke

Clarke STRONG-ARM VPJ300 Installations- und Betriebshandbuch

Clarke

Clarke CTJ30 Fehlerbehebungshandbuch

Clarke

Clarke CTJ3QLGB Bedienungsanleitung

Clarke

Clarke Strong-Arm CTJ1500QULP Bedienungsanleitung

Clarke

Clarke CTJ2000LPB Bedienungsanleitung

Clarke

Clarke CTJ10GLS Bedienungsanleitung

Clarke

Clarke STRONG-ARM CTJ2GLC Bedienungsanleitung

Clarke

Clarke CFJ60 Bedienungsanleitung

Clarke

Clarke Strong-Arm CTJ2500QLP Bedienungsanleitung

Clarke

Clarke CTJ2500SUV Bedienungsanleitung

Clarke

Clarke CAX2TA Bedienungsanleitung

Clarke

Clarke STRONG-ARM VPJ300 Bedienungsanleitung

Clarke

Clarke Strong-Arm CTJ100 Installations- und Betriebshandbuch

Clarke

Clarke CTJ2000LP Bedienungsanleitung

Clarke

Clarke Strong Arm CTJ1250AB Installations- und Betriebshandbuch

Clarke

Clarke CTJ1250AC Bedienungsanleitung

Clarke

Clarke CSJ1500 Bedienungsanleitung

Beliebte Jack Handbücher anderer Marken

Omega Lift Equipment

Omega Lift Equipment 18122C Gebrauchsanweisung

Pittsburgh

Pittsburgh 58816 Montageanleitung

Unimec

Unimec TP Bedienungsanleitung

Sonic

Sonic 4800703 Bedienungsanleitung

BGS technic

BGS technic 70039 Bedienungsanleitung

TradeQuip

TradeQuip 1128T Bedienungsanleitung

VEVOR

VEVOR TJD-12000SP-F Bedienungsanleitung

ULTIMATE SPEED

ULTIMATE SPEED URW 2 A1 HYDRAULIC TROLLEY JACK Bedienungsanleitung

Stels

Stels 51131 Bedienungsanleitung

Bushranger

Bushranger RJX01 Bedienungsanleitung

Valex

Valex 1650520 Bedienungsanleitung

Pfaff

Pfaff Merkur M0 Bedienungsanleitung

Beta

Beta 3050/K Beilage

Sealey

Sealey 1050CXHV Bedienungsanleitung

Jung

Jung JH Series Bedienungsanleitung

URIAH

URIAH UC200020 Bedienungsanleitung

Kennedy

Kennedy KSJ010 Bedienungsanleitung

Grizzly

Grizzly H8097 Bedienungsanleitung