Clarke Strong-Arm CTJ2250LP Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0719 ISS -2

2¼ TONNE TROLLEY JACK

MODEL NO: CTJ2250LP

PART NO: 7623070

INTRODUCTION

Thank you for purchasing this CLARKE Trolley Jack.

Before attempting to use this product, please read this manual throughout

and follow the instructions carefully. Thoroughly familiarise yourself with this

product & its operation in order to ensure the safety of yourself and others

around you. In doing so, you can look forward to the product giving you long

and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase. This guarantee is invalid if the product is found

to have been abused or tampered with in any way, or not used for it’s

intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

SPECIFICATION

Model number CTJ2250LP

Part number 7623070

Length (not including handle): 560 mm

Width 225 mm

Height 150 mm

Height of saddle from floor (minimum) 80 mm

Height of saddle from floor (maximum) 380 mm

Weight 13.7 kg

Rated Load 2.25 tonne

Oil capacity 115 ml

No of strokes from min to max height 36

Distance raised per stroke 7.9 mm (average)

GENERAL SAFETY PRECAUTIONS

1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone who

has not read these instructions to use the jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficulty

of any kind consult your local dealer.

WORK AREA

1. NEVER use the jack on sloping surfaces, only on level ground. The jack may

move away slightly as soon as it lifts the tyre from the ground.

2. DO NOT start the vehicle engine with the jack in use.

3. This jack is for lifting only. DO NOT move a load using the jack as a dolly.

4. Ensure the load is taken by the full saddle and that the point of lift on the

load is of sufficient strength to support the full load adequately.

5. Never allow children or bystanders in the area while the jack is in use.

6. NEVER work underneath a vehicle supported only by this product. If

working under a vehicle, always use axle stands designed for the purpose.

7. Ensure the jack is on a firm solid base and that there is no likelihood of it

slipping when under load.

8. Ensure that all personnel are well clear of a load being raised or lowered.

SERVICING & REPAIRS

1. Check the jack for damage before use and do not use if damaged. If in

doubt, DO NOT use. Consult your local dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-

standard parts could be extremely dangerous.

3. Ensure the jack is properly maintained at all times and that no damage is

allowed to weaken any part of it. Do not use if an oil leak is apparent.

4. When necessary, have your jack serviced or repaired by a qualified

technician using identical replacement parts. This will ensure that the safety

of the jack is maintained

5. NEVER exceed the rated load or use the jack if it has been subjected to

excess load (over 2.25 tonne). The jack should be removed from service

immediately and fully inspected by qualified personnel and passed as

serviceable before further use.

Please keep these instructions in a safe place for future reference

OPERATION

Before use, visually inspect the jack for oil leaks or any other sign of damage.

Should any be apparent, have the jack inspected and repaired by a qualified

technician before use.

The CTJ2250LP trolley jack is equipped with an operating handle which can

also be used as a wheel brace, in conjunction with the double-ended sockets

carried in the socket holder..

1. Ensure the vehicle to be raised is stable and on firm level ground with the

supporting wheels chocked.

2. Position the jack so that the saddle is directly beneath the lifting point.

• Consult the vehicle handbook to determine suitable lifting points.

3. Engage the handle with the

control valve shown in Fig 1and

turn it clockwise to close the valve

4. Insert the handle into the handle

sleeve and pump the handle to

raise the saddle until it reaches

the vehicle lifting point.

NOTE: The control valve is able to

rotate through 360 deg as

shown in Fig 2, & can

therefore be operated from any position.

5. Take care that there are no

obstructions to prevent a clean

lift. Keep all personnel at a safe

distance before continuing to

pump the handle to raise the

vehicle.

NOTE: The jack may move slightly

during operation. It is

important therefore, that

the floor is clean and

completely free from debris.

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A

JACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE

SUPPORTED ON AXLE STANDS, OR SUITABLE SUPPORTS, BENEATH THE

JACKING/SUPPORT POINTS RECOMMENDED BY THE VEHICLE

MANUFACTURER. THERE SHOULD BE NO LOAD ON THE JACK.

6. Position axle stands directly beneath suitable supporting points below the

vehicle, before engaging the handle with the control valve and very

gently twisting the handle anticlockwise.

• This will open the control valve to lower the load onto the stands.

7. To stop it lowering, turn the handle clockwise again. Always avoid a rapid

descent by turning the handle slowly.

8. Carefully lower the vehicle onto the axle stand, checking constantly,

preferably with an assistant, that the vehicles supporting point rests snugly

and cleanly on the stand, and that the supporting stand is stable before all

the weight is taken.

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage

internal parts.

9. Completely remove the jack from the vehicle.

MAINTENANCE

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside the hydraulic system, the efficiency of

the jack will be reduced. Any air can be purged from the system as follows.

1. Turn the control valve counter-clockwise and remove the filler plug.

2. Pump the handle several times to purge air from the system.

3. Replace the filler plug, then turn the control valve clockwise and test the

jack. If efficiency is still low, check the oil level as below.

CHECKING THE OIL LEVEL

If the jack has been stored for long periods, check for oil leaks before use. If

necessary, check the oil level as follows:

1. Ensure the jack is fully lowered by using the handle to turn the control valve

fully anticlockwise.

2. Lift up the cover plate and remove the oil filler plug on the top of the ram

assembly. A large cross headed screwdriver is required.

• The oil should be almost level with the bottom of the oil filler hole.

• Top up using Clarke Hydraulic Oil (p/n 3050830 for 1 litre).

OIL REPLACEMENT

1. With the jack lowered, remove the filler plug. Tilt the jack onto its side and

drain the old oil into a container.

2. Return the jack to upright and refill with hydraulic oil up to the lower rim of

the filler hole.

3. Purge any air from the system and replace the filler plug.

4. Dispose of old oil appropriately and be sure to wipe up any spillage.

GENERAL CARE

1. Periodically lubricate the hinges, front wheels & rear castors with light oil.

2. Store in a dry location with the arm in its lowest position.

3. In the event of damage or broken components, replacements are

available from Clarke Parts & Service.

TROUBLESHOOTING

If any of these remedies fail to restore your jack, consult your Clarke dealer.

PROBLEM CAUSE SOLUTION

Jack will not lift

the rated load

Low oil level See ‘Checking the Oil Level‘

Release valve not

closed

Turn the release knob fully clockwise

Air in the hydraulic

system

Purge the system as on page 5

Jack lower when

under load

Release valve not

fully closed

Turn the release knob fully clockwise

Air in the hydraulic

system

Purge the system as on page 5

Pump feels

Spongy

Low oil level See ‘Checking the Oil Level‘

Air in the hydraulic

system

Purge the system as on page 5

Handle raises or

flies back under

load

Air in the hydraulic

system

Purge the system as on page 5

Jack will not lift

full height

Low oil level See ‘Checking the Oil Level‘

Air in the system Purge the system as on page 5

Jack will not

lower completely

Return spring may

be faulty

Return to your Clarke dealer for

repair

COMPONENT PARTS - RAM ASSEMBLY

COMPONENT PARTS

No Description No Description

1Front wheel 29 Front axle

2Bush 30 Lifting arm assembly

3Flat washer 31 Centre shaft

4Spring washer 32 Saddle

5Nut M12 33 Saddle support

6Left frame 34 Circlip No17

7Socket holder 35 Ram pivot shaft

8Nut M5 36 Filler plug

9Socket 17/19 mm 37 Saddle pad

10 Socket 21/23 mm 38 O-ring 7.8 x1.9

11 Nut 39 Back-up ring

12 Rear castor assembly 40 U-seal

13 Spring washer 41 Pump cylinder

14 Nut M8 42 Pump body

15 Carrying handle 43 Swivel

16 Cover 44 Steel ball

17 Bolt M5 x 15 45 Release valve

18 Retaining spring 46 O-ring 6x3

19 Bush 47 Release valve pin

20 Ram assembly 48 Safety valve cap

21 Right frame 49 Safety valve screw

22 Tie rod 50 Safety valve spring

23 Lifting arm axle 51 Safety valve plunger

24 Not used 52 Steel ball 4mm

25 Circlip No12 53 Control valve body

26 Handle/brace 54 Nylon washer

27 Tie plate 55 Steel ball 3/16”

28 Shaft 56 Washer

COMPONENT PARTS - GENERAL ASSEMBLY

COMPONENT PARTS

No Description No Description

57 Ram cylinder 66 O-ring 21.7 x 3

58 Oil reservoir 67 Handle socket

59 Oil filling plug 68 Piston pivot

60 U-seal 69 Handle hinge pin

61 O-ring retainer 70 Split pin

62 Guide ring 71 Pump connecting clip

63 Ram piston 72 Actuating piston

64 Nylon washer Hydraulic seal kit

65 Reservoir end cap

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil products.

Never throw away used hydraulic oil with domestic refuse or flush it down a

sink or drain. Collect all the hydraulic oil in a leak proof container and take it to

your local waste disposal site

Inhaltsverzeichnis

Andere Clarke Jack Handbücher

Clarke

Clarke Strong-Arm CTJ2CBB Bedienungsanleitung

Clarke

Clarke CTBJ5 Fehlerbehebungshandbuch

Clarke

Clarke CAX2TA Bedienungsanleitung

Clarke

Clarke STRONG-ARM CHDDWD Handbuch

Clarke

Clarke Strong-Arm CTJ2500QLP Bedienungsanleitung

Clarke

Clarke STRONG-ARM CTJ3LQLPRO Installations- und Betriebshandbuch

Clarke

Clarke Strong-Arm CTJ4000G Bedienungsanleitung

Clarke

Clarke CGK4 Bedienungsanleitung

Clarke

Clarke STRONG-ARM CTJ3000QLB Bedienungsanleitung

Clarke

Clarke CSJ1500 Bedienungsanleitung

Clarke

Clarke CFJ48 Installations- und Betriebshandbuch

Clarke

Clarke STRONG-ARM CTJ1250A Bedienungsanleitung

Clarke

Clarke Strong-Arm CTJ1500QULP Bedienungsanleitung

Clarke

Clarke CTJ2000G Bedienungsanleitung

Clarke

Clarke CTJ2000LPB Bedienungsanleitung

Clarke

Clarke CBJ32 Bedienungsanleitung

Clarke

Clarke CTJ2CB Bedienungsanleitung

Clarke

Clarke CTJ30 Fehlerbehebungshandbuch

Clarke

Clarke STRONG-ARM CBJ2 Installations- und Betriebshandbuch

Clarke

Clarke Strong-Arm CTJ1500QULP Installations- und Betriebshandbuch

Clarke

Clarke CFJ60 Bedienungsanleitung

Clarke

Clarke Strong-Arm CTJ100 Installations- und Betriebshandbuch

Clarke

Clarke STRONG-ARM CFJ48B Bedienungsanleitung

Clarke

Clarke STRONG-ARM CTJ2GLC Bedienungsanleitung

Beliebte Jack Handbücher anderer Marken

Omega Lift Equipment

Omega Lift Equipment 18122C Gebrauchsanweisung

Pittsburgh

Pittsburgh 58816 Montageanleitung

Unimec

Unimec TP Bedienungsanleitung

Sonic

Sonic 4800703 Bedienungsanleitung

BGS technic

BGS technic 70039 Bedienungsanleitung

TradeQuip

TradeQuip 1128T Bedienungsanleitung

VEVOR

VEVOR TJD-12000SP-F Bedienungsanleitung

ULTIMATE SPEED

ULTIMATE SPEED URW 2 A1 HYDRAULIC TROLLEY JACK Bedienungsanleitung

Stels

Stels 51131 Bedienungsanleitung

Valex

Valex 1650520 Bedienungsanleitung

Pfaff

Pfaff Merkur M0 Bedienungsanleitung

Beta

Beta 3050/K Beilage

Sealey

Sealey 1050CXHV Bedienungsanleitung

Jung

Jung JH Series Bedienungsanleitung

URIAH

URIAH UC200020 Bedienungsanleitung

Kennedy

Kennedy KSJ010 Bedienungsanleitung

Grizzly

Grizzly H8097 Bedienungsanleitung

SW-Stahl

SW-Stahl 20700L Bedienungsanleitung