Clarke CEC500DS Bedienungsanleitung

USER & MAINTENANCE

INSTRUCTIONS

GC0813

ENGINE SUPPORT

MODEL NO: CEC500DS

PART NO: 7612912

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Engine Support, designed to support

and position engines during maintenance operations such as replacing anti-

vibration mountings and as an aid to removing transmissions.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

IMPORTANT: Please read all of the safety and operating instructions

carefully before using this product. Please pay particular attention to all

sections of these instructions that display warning symbols and notices.

SPECIFICATION

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended. Faulty goods should be returned to their place of purchase, no

product can be returned to us without prior permission. This guarantee does

not effect your statutory rights.

WARNING: THIS SYMBOL IS USED THROUGHOUT THE USER GUIDE

WHENEVER THERE IS A RISK OF PERSONAL INJURY. ENSURE THAT

THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.

Rated Load 500 kg

Lifting Hook Width Adjustment 80-620 mm

Dimensions (D x W x H) 85 x 1500 x 270 mm

Product Weight 18.75 kg

Chain Length 950 mm

Adjustable Foot Width 750 - 1450 mm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

Before using your engine support, it is in your own interest to read and comply

with the following safety rules.

1. Keep the work area clean. Cluttered areas invite injuries. Keep the work

area well lit.

2. Keep children away. Children must never be allowed in the work area.

3. Store idle equipment. When not in use, tools must be locked up in a dry

location to inhibit rust. Always lock up tools and keep out of reach of

children.

4. Dress properly. Do not wear loose clothing or jewelry which could be

caught in moving parts.

5. Use eye and hand protection. Always wear approved impact safety

goggles.

6. Watch what you are doing and use common sense. Do not use any tool

when you are tired.

7. Check for damaged parts. Before using any tool, any part that appears

damaged should be carefully checked to determine that it will operate

properly and perform its intended function.

8. Do not use this equipment if under the influence of alcohol or drugs. If there

is any doubt, do not operate the tool.

9. Always keep bystanders well clear.

10. Never exceed the safe working load of 500 kg.

11. Use only slings or chains with a capacity equal to, or greater than that of

the engine support.

12. Ensure the operator is familiar with both operational and safety aspects.

13. Before supporting a load, ensure all bolts and lock knobs are fully

tightened.

14. Always check to ensure that any sling or chain used is properly secured

and that it cannot cause damage to engine components as the weight is

taken by the engine support.

15. Inspect the engine support before use to ensure it is in good condition.

Replace any damaged or worn parts.

16. If replacing parts, only use those supplied by Clarke International.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRODUCT OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Support Beam 6 Chain

2 Washer (large hole) 7 Lifting Hook

3 Washer (small hole) 8 Support Block

4 Knob 9 Bolt (M12 x 25)

5 End Plate 10 Handle

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

1. Attach the support blocks (8) to

the end plates (5) with the bolts

(9).

2. Slide the threaded end of the

support blocks through the

channel inthe support beam (1).

As it emerges, place a washer (3)

onto the thread and screw on the

knob (4), but do not tighten

down.

3. Pass the threaded section of the

lifting hooks through the channel

in the support beam.

4. Place the washers (2) on to the

threads of the lifting hooks (7) and

screw on the handles (10).

5. Your engine support is now ready

for use.

OPERATION

Before use, check to ensure that the engine weight, or engine plus gearbox

weight, does not exceed the rated capacity of the engine support.

Make sure that the front panel gutters

of the vehicle are in good condition

and are capable of supporting the

engine load.

1. Place the support beam across

the engine bay with the end

plates securely located in the

gutters of the front wing panel.

(Slide the end plates in the beam

channel, until they align with the

gutters. Ensure all the weight is

taken by the gutters, not on any surface of the wings).

2. Lower the lifting hooks down through the slot in the beam.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. If possible, attach the chains provided, directly onto the engine lifting

points. Refer to the manufacturers handbook to identify the attachment

points.

4. Otherwise, attach an appropriate sling or chain to the engine lifting points,

and then attach these to the chain provided. Wrap the chain around the

lifting hooks.

5. Manoeuvre the chain/sling so that the lift will be even, in order for the

engine to be held level and square once the engine mountings have been

removed.

6. Once satisfied that the arrangement is secure, tighten the knobs, then turn

the handles to raise the lifting hooks, which will take the weight of the

engine. Do not to continue if the engine or engine/gearbox assembly is not

free to move.

NOTE: Tensioning is usually carried out immediately prior to the final

release of the engine mountings. To judge if the weight has been

taken sufficiently, slacken off the engine mounting bolts before

tensioning the engine support. Then, as you continue to unscrew

the engine mounting bolts, turn the handle until you find the spot

where they are easiest to turn. This indicates that full weight is

taken by the engine support. You may have to turn the handles to

and fro a few times until the correct position is found.

IMPORTANT: When turning the handle to take the load, pay particular

attention to the chain/sling arrangement to ensure that no damage occurs

to engine components as the chain/sling tightens.

7. Do not leave the engine support unattended whilst it is supporting the

weight of the engine.

8. Wherever possible, use both slings in order to help spread the weight of the

engine.

MAINTENANCE

Always inspect the equipment before use for visible signs of damage, worn or

missing parts.

Check the beam for cracks and distortion.

Inspect the chains and hooks for damage or distortion. If any is apparent have

them replaced.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DECLARATION OF CONFORMITY

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