Clarke Woodworker CPT600 Installations- und Betriebshandbuch

0706

Part No. 6460200

MODEL Nos. CPT600 and CPT800

Part No. 6462130 and 64621135

OPERATING & MAINTENANCE

INSTRUCTIONS

PLANER/THICKNESSER

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SPECIFICATIONS

Model ................................................................. CPT600 ........................ CPT800

Part No ................................................................. 6462130 ....................... 6462135

Voltage ................................................................ 230VAC ...................... 230VAC

Power Input ......................................................... 1250Watts ................... 1250Watts

Plug Fuse Rating ................................................. 13Amps ....................... 13Amps

Input Wattage Max. ........................................... 3.7Amps ...................... 3.7Amps

Cutter Speed ...................................................... 8700 rpm ..................... 8700 rpm

Weight - unpacked ............................................ 22 Kg ........................... 24.5kg

Sound Power Level - Measured ........................ 103.4dBL

WA .............................

99.7dBL

Max Cutting Depth ............................................ 2mm ............................ 2mm

Max Timber Width ............................................... 152mm ........................ 204mm

Min Timber size - Thicknesser ............................. 5-120mm ..................... 5-120mm

Fence Angular Movement ................................ 90O- 135O................................... 90O- 135O

Table Dimensions ................................................ 650x160mm ................ 737x210mm

Exhaust Port Dia. ................................................. 50mm .......................... 63mm

Dimensions ........................................................... 693x437x357mm ........ 770x449x405mm

LIST OF PACKAGE CONTENTS

1 x Planer/Thicknesser

1 x Side Fence

1 x 5mm Allen Key

1 x Thicknessing Table Raise/Lower Handle

1 x Push Stick

1 x Dust Extraction Chute

2 x Spare Drive Belts

1 x Instruction Manual

Please note that the details and specifications contained herein are correct at the time of going to

print. However CLARKE International reserve the right to change specifications at any time without

prior notice. Always consult the machines data bracket

When disposing of this equipment, it must be disposed of according to all local ordinances. DO NOT dispose of

with normal houshold waste.

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Please read these instructions carefully before operating the tool

Thank you for purchasing this CLARKE Planer/Thicknesser designed for DIY use.

Before using the device, please read this manual thoroughly and carefully follow all

instructions given. This is for your own safety and that of others around you, and is also to

help you achieve a long and trouble free service from your new tool.

CLARKE GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period

of 12 months from the date of purchase. Please keep your receipt as proof

of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product

can be returned to us without prior permission.

This guarantee does not affect your statutory rights.

CONTENTS Page

Specifications : .............................................................................................. 1

Guarantee : ................................................................................................... 2

Safety Precautions : ...................................................................................... 4

Additional Precautions for Planer/Thicknessers ........................................ 5

Electrical Connections : ............................................................................... 6

Assembly : ...................................................................................................... 7

Operation : .................................................................................................... 9

Maintenance : ............................................................................................. 10

Parts Diagrams : .......................................................................................... 12

Parts List : ................................................................................................. 13-14

Parts and Service Contacts: ...................................................................... 15

Declaration of Conformity : ....................................................................... 15

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General Safety Precautions

WARNING:

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

1. ALWAYS Learn the machines’ applications, limitations and the specific potential

hazards peculiar to it. Read and become familiar with the entire

operating manual.

2. ALWAYS use a face or dust mask if operation is particularly dusty.

3. ALWAYS check for damage. Before using the machine, any

damaged part, should be checked to ensure that it will operate

properly, and perform its intended function. Check for alignment of

moving parts, breakage of parts, mountings, and any other condition

that may affect the machines’ operation. Any damage should be properly repaired

or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.

4. ALWAYS disconnect the tool/machine from the power supply before servicing and

when changing accessories.

5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.

Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.

6. ALWAYS keep work area clean. Cluttered areas and benches

invite accidents.

7. ALWAYS ensure that adequate lighting is available. A

minimum intensity of 300 lux should be provided. Ensure

that lighting is placed so that you will not be working in your

own shadow.

8. ALWAYS keep children away. All visitors should be kept a

safe distance from the work area, especially whilst operating the machine.

9. ALWAYS maintain machine in top condition. Keep tools/machines

clean for the best and safest performance. Follow maintenance

instructions.

10. ALWAYS handle with extreme care do not carry the tool/machine

by its’ electric cable, or yank the cable to disconnect it from the

power supply .

11. ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.

12. ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware

that accidents are caused by carelessness due to

familiarity.

13. ALWAYS keep your proper footing and balance at all

times, don’t overreach. For best footing, wear rubber

soled footwear. Keep floor clear of oil, scrap wood, etc.

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14. ALWAYS wear proper apparel. Loose clothing or jewellery may

get caught in moving parts. Wear protective hair covering

to contain long hair.

15. ALWAYS use recommended accessories, the use of improper

accessories could be hazardous.

16. ALWAYS remove plug from electrical outlet when adjusting,

changing parts, or working on the machine.

17. NEVER operate machine while under the influence of drugs, alcohol or any medication.

18. NEVER leave machine running unattended. turn power off.

Do not leave the machine until it comes to a complete stop.

19. NEVER force the machine, it will do a better and safer job at

the rate for which it was designed.

20. NEVER use power tools in damp or wet locations or expose

them to rain. Keep your work area well illuminated.

21. DO NOT use in explosive atmosphere (around paint,

flammable liquids etc). Avoid dangerous environment.

ADDITIONAL PRECAUTIONS FOR PLANER/THICKNESSERS

1. ALWAYS ensure the cutters are properly secured in the cutterblock before use.

2. ALWAYS ensure the cutters are sharp, blunt cutters increase the risk of kick back.

3. ALWAYS switch the machine OFF immediately the task is completed.

4. ALWAYS ensure safety devices etc., are in place and working correctly, if not DO NOT

use the machine until they are.

5. ALWAYS use with a dust extraction device fitted.

6. ALWAYS allow the machine to reach full speed before introducing workpiece.

7. DO NOT use the machine if the electric cable, plug or motor is in poor condition.

8. DO NOT allow the ventilation slots in the machine to become blocked.

9. DO NOT touch the cutter immediately after use, allow time for it to cool.

10. NEVER leave machine running unattended, ALWAYS ensure the machine is switched

off and come to a complete stop before leaving it.

11. NEVER use the machine with any of the guards removed.

12. NEVER attempt to reverse the workpiece towards the infeed.

13. NEVER proceed unless the workpiece has been thoroughly checked to ensure it is

completely free of nails, screws, staples etc.

14. NEVER plane a piece of wood without the Cutter Guard completely covering any

exposed Cutter Blade

15. AV O I D accidental starting, by switching off and isolating from the main electrical

supply by removing the plug from the socket.

16. REGULARLY check to ensure the ‘Anti-Kickback pawls operate cprrectly.

17. IMPORTANT! This machine develops considerable noise when in use. ALWAYS wear Ear

Defenders

Additionally, please keep these instructions in a safe place for future reference.

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ELECTRICAL CONNECTIONS

Connect the mains lead to a domestic, 230 volt (50Hz) electrical supply through a fused

good quality 13 amp BS 1363 plug, or a suitable fused isolator switch.

WARNING: THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the conductor insulation of this appliance may not correspond with the coloured

markings identifying terminals in your plug, you should proceed to connect as follows:

• The GREEN & YELLOW conductor to the terminal marked with a letter “E” or Earth

symbol ‘ ’ or coloured GREEN or GREEN & YELLOW.

• The BROWN conductor to the terminal marked “L” or coloured RED.

• The BLUE conductor to the terminal marked “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non-

rewireable) please note:

1. The plug must be thrown away if it is cut

from the electric cable. There is a

danger of electric shock if it is

subsequently inserted into a socket

outlet.

2. Never use the plug without the fuse

cover fitted.

3. Should you wish to replace a

detachable fuse carrier, ensure that

the correct replacement is

used (as indicated by marking or colour

code).

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13 amps) and this

replacement must be ASTA approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.

CABLE EXTENSION

Always use an approved cable extension suitable for the power rating of this tool (see

specifications), the conductor size should also be at least the same size as that on the

machine, or larger. When using a cable reel, always unwind the cable completely.

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UNPACKING and PARTS IDENTIFICATION

ASSEMBLY and INSTALLATION

Fig. 1

Carefully unpack the components and lay them out, checking against the

following list. Should any part be missing or damaged in transit, please contact

your Clarke dealer immediately.

Ensure the planer is located where there is adequate light, and a suitable power

supply. If cable a extension is used, ensure it does not trail along the workshop

floor as this could be extremely hazarous.

There must be sufficient room for the workpiece to move through its entire length.

Similarly, there must be sufficient room so that the operator does NOT need to

stand in line with the wood during the planing process.

The planer may be used as a mobile unit, but for greater stability we recommend

it is bolted to a strong, firm workbench. The dimensions for the mounting holes are

shown below:

Alternatively, mount the planer on a

strong piece of plywood of at least

15mm in thickness, with length

550mm and width 380mm minimum.

The plywood platform, with planer

mounted, is then clamped firmly to a

workbench when required.

Fig. 2

NOTE:

Dust extraction

devices are

available from

your Clarke dealer

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1. Attaching the Angle Fence

The peg - ‘A’ locates in the slotted

hole - ‘B’. It may be necessary to screw

the peg down a little in order for the

peg to locate properly.

The Hex. socket head screw with

washers (in the bag of loose parts), is

used to secure the fence to the table,

through slot ‘C’, into threaded hole ‘D’.

The fence may be set and locked at

any angle. Use a template or angle

gauge if accuracy is required.

2. Attach the Dust/Chip Extraction Chute

A. For Planing

A.1 Lower the Thicknesser Table as far as

possible by turning the Raise/Lower Knob

(see Fig.1) fully anticlockwise.

Fig. 3

Fig. 4

A.2 Pull out the two Locking Keys (arrowed in

Fig.4) and manouvre the Chute into the

space beneath the table.

Ensure both Locking keys are pushed firmly

into the slots in the table, shown in Fig.5.

Fig. 5

B. For Thicknessing

B.1 Remove the Angle Fence.

B.2 Push the Cutter Guard out of its

holder so that the Chute may be

attached to the table, as shown

in Fig.6.

Ensure both Locking keys are pushed

firmly into the slots in the table, shown

in Fig.5.

Fig. 6

IMPORTANT: Please note that the Dust Chute MUST ALWAYS be in place, the machine

will not operate if is removed.

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1. Set the depth of cut, using the Depth of Cut Setting Knob - see Fig.1. Turn

anticlockwise to increase the cutting depth, clockwise to decrease, using the

scale, indicated in Fig. 5, as a reference. For theinitial cut, we recommend a

depth of cut of no more than 1mm. The maximum depth of cut is 2mm.

2. Ensure the fence is at the correct angle - for normal planing, this would be 90

degrees. For other angles, use a template or angle gauge for greater accuracy.

OPERATION

A. Planing

3. Slide the cutter guard out of the

way and place the workpiece on

the table so that it rests snugly

against the fence, with the lead

edge a short distance from the

cutter, noting that direction of

feed is right to left, looking from

the front of the machine.

4. Slide the cutter guard up to lightly

touch the workpiece as shown

in Fig.5, thereby completely

covering any exposed cutter.

Fig. 5

Ensure the guard is as low as possible and the Cutter Guard Lock Knob is tightened.

5. Raise the cover of the ON/OFF switch and press the green ON button, marked

‘I’, and allow the machine to come up to full speed.

6. Applying firm downwards pressure, and keeping the workpiece against the

fence, proceed to feed the work over the cutter. Do not feed too quickly

IMPORTANT.

When coming to the end of a piece,

ALWAYS use the push stick to finish - see

Fig.6. This is an important safety point.

surrounding area and dispose of safely, accumulation of dust and shavings is a

fire hazard and should not be allowed to build up.

NOTES :

1. In case of emergency, hit the switch cover firmly and quickly. The cover will

latch down and motor will be switched OFF.

2. The ON/OFF switch is a “No Volt Release” type , so that in the event of a power

failure, the machine will not restart automatically once the power is restored.

7. To switch OFF, simply press the red

button marked ‘O’ and close the

cover ensuring it is properly latched.

When finished, remove all shavings and

sawdust from the machine and

Fig. 6

ENSURE the timber is completely free of nails, screws and staples etc., before use.

ALWAYS use Supports for long

pieces - Roller Stands etc.

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A. Thicknessing

1. Lower the Thicknessing table sufficiently for the workpiece to be inserted

beneath the cutter blade, ensuring the blade is at 6 o’clock. Work enters

from the left and exits at the right of the machine,

2. Raise the table until there is slight resistance. i.e. the work just touches the blade.

3. Withdraw the workpiece, then wind the table upwards - turn clockwise, using

the Raise/Lower Table knob, to the appropriate cutting depth, noting that

one turn is equivalent to 3mm. Do not exceed 2mm depth of cut as this could

cause kickback, and/or damage to the components or overheating of the

motor.

Note: It is advisable when working with rough or warped wood to make very small

depths of cut to begin with - 1mm should be sufficient.

4. Support the workpiece at the desired height, so that it is horizontal and feed it

into the cutter, from the left hand side of the machine. The rollers will

automatically feed the work past the kick-back pawls and into the cutter

blade. Ensure it is well supported at the outlet side

DO NOT remove chips or shavings from the table until the machine has stopped

completely and is isolated from thre mains supply.

NOTE:

1. The workpiece should always be 2-3 inches longer than the finished length as

the ends tend to be uneven.

2. The table should be lubricated with wax, frequently to ensure smooth operation.

Always disconnect the machine from the mains supply before cleaning or

performing maintenance tasks.

This product is designed to operate with minimum of maintenance, however, as

with all power tools, cleanliness is essential in ensuring work is carried out to a

satisfactory standard. Always keep the table free of shavings/dust etc., and clean

the machine thoroughly after use. Use a low pressure air supply to blow dust from

air vents and other parts wherever possible.

Apply a thin film of wax to the table periodically. This will help keep the table

clean and allow workpieces to slide more easily.

Do not use solvents to clean the machine as this could damage plastic

components.

Cutter Blade Removal

Cutter blades will require sharpening or replacing. Care should be taken at all

times when handling them, they are very sharp, even when appearing to be dull.

Blades must always be fitted as a pair, and must be of the same type, only fit blades

recommended by the Clarke International.

MAINTENANCE

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