Clarke STRONG-ARM CSA4B Bedienungsanleitung

WARNING: Read these instructions before using the product

OPERATION & MAINTENANCE

INSTRUCTIONS

GC01/14

4 TONNE HYDRAULIC PRESS

MODEL NO: CSA4B

PART NO: 7613025

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

INTRODUCTION

Thank you for purchasing this CLARKE 4 Tonne Hydraulic Press.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the press giving you long and satisfactory service.

Keep these instructions in a safe place for future reference.

SPECIFICATIONS

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

Dimensions (D x W x H) 400 x 528 x 685 mm

Rated Load 4 tonne

Throat Width 345 mm

Throat Depth 291 mm

Ram extension piece 1 (length) 82 mm

Ram extension piece 2 (length) 127 mm

Ram travel (total) 121 mm

Ram travel per stroke 3.56 mm

Ram action Single

Mandrell (pressure cap) dia 29 mm

Steel pressing plates type/size Pair (150 x 65 x 20 mm)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

SAFETY PRECAUTIONS

• Due to the weight of the press, the help of an assistant will be beneficial

during assembly or when moving the press around.

• Always operate the press on a suitably strong bench with adequate light.

• Before starting work, check for signs of cracked welds, loose or missing bolts,

or any other structural damage. Do not operate if any of these conditions

exist. Have repairs made only by authorised service centre.

• Before work, always ensure that hydraulic hoses and couplings are

completely sound.

• Never tamper with the press components. The safety valve is calibrated and

sealed at the factory; do not attempt to change the setting.

• Use only the recommended hydraulic oil.

• The components of this press are designed to withstand the rated capacity.

Do not substitute any other components or exceed the rated capacity of the

press.

• Before applying pressure, always ensure the workpiece is firmly secure and

stable.

• Always clean up spills of hydraulic oil immediately as this can be dangerous

in a workshop environment.

• Do not allow any person who is unfamiliar with hydraulic presses, to use the

press unless they are under direct supervision.

• Do not stand directly in front of the press when it is in use.

• Always apply the load under the centre of the ram. Offset loads can

damage the ram and may cause the work piece to be ejected.

• Always ensure the work piece is properly supported by the press bed.

• When using accessories such as pressing plates, be certain they are

centered below the ram and are in full contact with the bed.

• Parts being pressed may shatter or be ejected from the press. In the case of

varied applications, it is your responsibility to always use adequate guards,

and wear eye protection and protective clothing when using this press.

• Keep hands and fingers away from parts that may pinch or shift.

• Never use extension tubes to increase the length of the pump handle.

Excessive effort can cause damage and/or accidents.

• Failure to heed these warnings may result in damage to the equipment, or

serious personal injury.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

ASSEMBLY

The following safety symbols are to be found on the machine.

Ensure the press and its components suffered no damage during transit and

that all components are present. Should any loss or damage become

apparent, please contact your CLARKE dealer immediately.

IMPORTANT: Due to the weight of the press components, we recommend

that you get assistance during assembly.

IMPORTANT: Do not locate your press where it will be open to the elements,

as severe weather conditions will damage the hydraulic parts.

1. Bolt the bottom cross members to

the side supports using the nuts,

bolts and washers.

2. Attach the feet to the side

supports using the nuts, bolts and

washers.

3. Bolt the upper crossmembers to

the side supports using the nuts,

bolts and washers.

• Assemble loosely before evenly

tightening all the bolts at each end

with both spring and flat washers.

4. Lift the frame assembly upright

and manoeuvre it to its intended

location in the workshop.

5. Bolt the ram baseplate to the

upper cross beams from below.

6. Insert the ram through the hole in the base plate from above and screw

into position.

Read this

instruction

booklet

before use.

Wear

protective

footwear

Wear eye

protection.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

7. Unfasten the protective hose cap

and screw the hose onto the

threaded connection of the

hydraulic ram.

• We recommend sealing the thread

with PTFE tape. Take care not to let

any oil escape while connecting

the hose.

8. Unscrew the filler plug on the end

of the cylinder and check that oil

can be seen at the bottom of the

aperture. Top up if necessary.

9. Screw the pump handle into the

pump actuating lever.

PURGING THE SYSTEM

1. Before using the press, purge any

air from the system by opening

the release valve (turning it anti-

clockwise) and pumping several

full strokes to eliminate any air

bubbles.

2. Close the release valve.

FITTING THE RAM EXTENSIONS

1. Fit the ram extensions and

pressure cap as required.

2. Check all parts are secure and

correctly aligned before using the

press.

The press is now ready for use.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

OPERATION

1. Place the workpiece on the

pressing plates supplied. It must

be completely stable and

supported by packing or shims

where required. Place the

workpiece on a combination of

these to give it stability.

NOTE: Any packing pieces or shims

used MUST be capable of

withstanding the pressure

that will be brought to bear,

and MUST be of sufficient size with sufficient surface area, so as to

avoid the possibility of slipping or springing out. Mating surfaces

MUST be horizontal so that the force being exerted will NOT be at

an angle.

2. Close the release valve by turning

it clockwise until tightly closed.

3. Pump the handle to bring the ram

very lightly into contact with the

workpiece.

4. Position the workpiece so that the

desired point of contact is directly

beneath the centre of the ram.

5. When satisfied that the workpiece

is correctly aligned and is

completely stable in that position, slowly pump the handle so that the ram

begins to exert pressure on the workpiece. Continue to pump the handle

whilst standing to the side. Do NOT stand directly in front of the work, and

constantly monitor the process, ensuring the ram and work remain

completely in line and there is no risk of slipping.

6. When the process is complete, turn the release valve anti-clockwise in

small increments to release ram pressure and allow removal of the

workpiece.

WARNING: NEVER USE EXTENSIONS TO THE RAM PUMPING HANDLE

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

MAINTENANCE

INSPECTION AND STORAGE

1. A visual inspection should be made before each use of the press, checking

for leaking hydraulic fluid and damaged, loose, or missing parts.

2. Owners and/or users should be aware that repair of this equipment requires

specialised knowledge and facilities. It is recommended that a thorough

annual inspection of the press be made and that any defective parts be

replaced with genuine Clarke parts.

3. Any press which appears to be damaged in any way, is found to be badly

worn, or operates abnormally SHOULD BE REMOVED FROM SERVICE until

the necessary repairs are made.

4. If the press is not to be used for any length of time, store it with the ram

piston withdrawn and the operating handle in the lowered position to

protect the moving parts.

PERIODICALLY

1. Check the frame to make sure all bolts are tight and inspect for cracked

welds, bent, loose or missing parts.

2. Check the hydraulic connections for leaks. Replace or properly repair any

damaged or leaking hydraulic components before using. In the event of

leaking seals, oil can be topped up via the plug on the end of the pump.

Oil should be level with the bottom of the hole. If necessary top up with

CLARKE hydraulic oil, part no 3050830. This task is carried out with the ram

fully retracted.

3. If any rust is apparent it must be removed completely and the paint

restored.

DE-COMMISSIONING THE PRODUCT

Should the product become completely unserviceable and require disposal,

draw off the oil into an approved container and dispose of the product and

the oil according to local regulations.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

FRAME ASSEMBLY PARTS

PART NO DESCRIPTION PART NO DESCRIPTION

1 Upper crossmember 11 Washer

2 Pump Handle 12 Lower Crossmember

3 Bolt 13 Pump Assembly Complete

4 Nut 14 Hose Assembly

5 Flat Washer 15 Ram Assembly Complete

6 Side Support 16 Ram Extension 82mm

7 Pressing Plates 17 Ram Extension 127mm

8 Frame Foot 18 Ram Tip (Cap)

9 Bolt 19 Ram mounting Plate

10 Nut

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

RAM & PUMP PARTS

PART NO DESCRIPTION PART NO DESCRIPTION

1 Union Assembly 26 Oil Reservoir

2 O-Ring 27 Oil Filler Screw

3 Handle Sleeve 28 O-Ring

4 Handle 29 Tapered Spring

5 Handle Socket 30 O-Ring

6 Circlip 31 Reservoir Cover

7 Handle Hinge Pin 32 Screw

8 Lower Hinge Pin 33 O-Ring

9 Plunger 34 Ball

10 Plunger Cover Plug 35 Ball Seat

11 Nylon Gasket 36 Spring

12 O-Ring 37 Adjusting Screw

13 O-Ring 38 Screw

14 Filter Gauze 39 Screw Cover

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

TROUBLESHOOTING

CLARKE hydraulic oil is available, part no 3050830.

15 Ball 40 Retaining Ring

16 Coupling 41 Piston

17 Dust Proof Cover 42 Nylon Sealing Ring

18 Hydraulic Hose 43 Bowl

19 Seal 44 Retaining Ring

20 Screw 45 Ram Piston

21 Control Knob 46 End Cap

22 Screw 47 Tension Spring

23 Sealing Ring 48 Screw Cap

24 Valve Body 49 Piston Ring

25 Oil Filter 50 Ram Cylinder

Problem Probable Cause Remedy

Pump unit will not work Dirt on valve seat/warn

seals

Bleed pump unit or have

unit overhauled with new

seals

Pump will not produce

pressure

Pump feels hesitant

under load

Pump will not lower

completely

Air-lock Open the release valve

and remove the oil filler

plug. Pump the handle a

couple of full strokes and

close the release valve.

Replace the filler plug.

Pump will not deliver

pressure

Reservoir could be over-

filled or have low oil level.

Check oil level by

removing the filler plug

and topping up to the

correct level.

Pump feels hesitant

under load

Pump seal could be

worn out.

Have the pump seal

replaced.

Pump will not lower

completely

Air-lock Release air by removing

the filler plug

PART NO DESCRIPTION PART NO DESCRIPTION

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