Clarke Contractor CROS2 Installations- und Betriebshandbuch

VARIABLE SPEED

JIG SAW

OPERATING & MAINTENANCE

INSTRUCTIONS 0307

Part No. 6460200

RANDOM ORBITAL SANDER

MODEL No. CROS2

Part No. 6462011

RANDOM ORBITAL SANDER

Thank you for purchasing this CLARKE Variable Speed Random Orbital Sander, which is

designed for DIY and light workshop use only.

Before attempting to use the sander, please read this manual thoroughly and follow the

instructions carefully. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to the Sander giving you long and satisfactory

service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the

date of purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in

any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned

to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model ........................................................ CROS2

Part No ....................................................... 6462011

Electrical Supply ....................................... 230V 50Hz 1 ph

Power Rating ............................................. 750 Watt Motor

Fuse Rating ................................................ 13 Amp

No Load Speed (Variable) ...................... 4,000-7,000 RPM

Net Weight ................................................ 2.97kg

Pad Size ..................................................... 150mm

Vibration Emissions ................................... Refer to notes on pages 11 & 12

This Product Conforms To 98/37/EEC Regulations

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE

International reserve the right to change specifications at any time without prior notice.

When disposing of this product, ensure it is disposed of according to all local ordinances. It must

not be disposed of with general household waste.

SAFETY PRECAUTIONS

WARNING:

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

1.ALWAYSLearn the machines applications, limitations and the specific potential

hazards peculiar to it. Read and become familiar with the entire operating manual.

2. ALWAYS use a face or dust mask when sanding.

3. ALWAYS check for damage, before using the machine. Any

damage should be properly repaired or replaced. If in doubt, DO

NOT use the machine. Consult your local dealer.

4. ALWAYS disconnect the machine from the power supply before

servicing and when changing the belt.

5. ALWAYS wear safety goggles, manufactured to the latest European

Safety Standards.Everyday eyeglasses do not have impact resistant lenses, they are

not safety glasses.

6. ALWAYS keep work area clean. Cluttered areas and benchesinvite accidents.

7. ALWAYS ensure that sufficient lighting is available. Position lighting in a way that you

will not be working in your own shadow.

8. ALWAYS keep children away. All visitors should be kept at a safe distance from the

work area.

9. ALWAYS maintain the machine in top condition. Keep tools/

machines clean for the best and safest performance.

Follow maintenance instructions.

10. ALWAYS handle with care do not carry the machine by its

electric cable, or yank the cable to disconnect it from the

power supply.

11. ALWAYS ensure the switch is off before connecting to the

mains to avoid accidental starting.

12. ALWAYS concentrate on the job in hand, no matter how trivial it

may seem. Most accidents are caused by carelessness due to

familiarity.

13. ALWAYS keep your footing and balance at all times do not

overreach. Wear rubber soled footwear and keep floor clear of

oil, scrap wood, etc.

14. ALWAYS wear proper clothing. Loose clothing or jewellery may

get caught in moving parts. Wear protective hair covering to

contain long hair.

15. ALWAYS use recommended accessories. The use of

improper accessories could be hazardous.

16. ALWAYS have your power tool serviced by a qualified repair

person using only identical replacement parts. This will ensure

that the safety of the power tool is maintained.

17. NEVER operate machine while under the influence of drugs,

alcohol or any medication.

18. NEVER leave machine running unattended.

19. NEVER force the machine. It will do a better and safer job at

the rate for which it was designed.

20. NEVER use power tools in damp or wet locations or expose

them to rain.

21. NEVER operate power tools in explosive atmospheres, such as

in the presence of flammable liquids, gases or dust. Power

tools create sparks which may ignite the dust or fumes.

ADDITIONAL PRECAUTIONS FOR POWER TOOLS

1. ALWAYS wear ear protectors/defenders as the noise level of this machine can

exceed 85dB (A).

2. ALWAYS use the appropriate sanding sheet for the material being worked.

3. ALWAYS keep the mains cable well away from the machine and ensure an adequate

electrical supply is close at hand so that the operation is not restricted by the length

of the cable.

4. ALWAYS use extreme caution when using power tools, avoid contact with earthed or

grounded surfaces (e.g. pipes radiators etc).

5. ALWAYS switch the machine OFF immediately the task is completed.

6. ALWAYS use secure the workpiece using clamps or vice etc.

7. ALWAYS store idle tools safely out of the reach of children in a dry location, preferably

locked away in a cupboard etc.

8. NEVER allow the ventilation slots in the machine to become blocked.

9. DO NOT exert pressure on sander to stop it quickly, allow it to stop normally.

10. DO NOT use the machine if the electric cable, plug or motor is in poor condition.

Additionally, please keep these instructions in a safe place for future reference.

Dust extraction

The sander is provided with a dust extraction facility, Please note however, that this does

not preclude the user from wearing a face mask to prevent the inhalation of dust

particles.

It is an EEC requirement that a dust extraction facility be provided on power tools, however,

due to the nature of the tool, some of the dust produced will be forced into the surrounding

atmosphere, and will not be collected.

ELECTRICAL CONNECTIONS

This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for

connection to a standard, domestic electrical supply. Should the plug need changing at

any time, ensure that a plug of identical specification is used.

WARNING

This appliance is Double Insulated, and the two wires in the mains lead should

be wired up in accordance with the following colour code:

BLUE - NEUTRAL

BROWN - LIVE

•

Connect the BLUE coloured wire to the plug terminal marked with a letter “N”

• Connect the BROWN coloured wire to the plug terminal marked with a letter “L”

If this appliance is fitted with a plug which is

moulded on to the electric cable (i.e. non-

rewireable) please note:

1. The plug must be thrown away if it is cut

from the electric cable. There is a

danger of electric shock if it is

subsequently inserted into a socket

outlet.

2. Never use the plug without the fuse

cover fitted.

3. Should you wish to replace a

detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local Clarke dealer or most

electrical stockists.

Fuse Rating

The fuse in the plug must be replaced with one of the same rating (13 amps) and this

replacement must be ASTA approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.

Cable Extension

Always use an approved cable extension suitable for the power rating of this tool (see

specifications), the conductor size should also be at least the same size as that on the

machine, or larger. When using a cable reel, always unwind the cable completely. If using

tool outdoors, only use extension cables intended for outdoor use.

dust outlet

PREPARATION

Fitting Sanding Disk

Note :

Only use disks which have a velcro fixing capacity on the rear.

a) Ensure sander is switched OFF and plug is removed from mains socket.

b) Line up holes in disk with those on the machine pad. (This is necessary for dust

extraction), press disk firmly on to pad to secure it.

Handgrips

Your sander is fitted with two handgrips to ensure full control of the machine.

• Main handgrip (handle) with ON/OFF switch and power cable.

• Support grip.

Dust Collection

To fit the dust bag to your sander, slide the dust bag assembly, firmly over the dust

outlet, on the sander.

Note :

Dust bag must be emptied regularly, do not wait until it is completely full.

To Empty The Dust Bag

a) Ensure the sander is switched OFF and the plug has been removed from socket.

b) Remove dust bag assembly from sander by gently pulling it off of the dust outlet.

c) Take dust bag assembly to dustbin and slip bag off, (bag has elasticated top),

empty bag into bin.

d) Reassemble dust bag assembly and reattach it back on to the sander.

dust bag

OPERATION

Insert the plug into the mains socket and switch on.

Hold the sander firmly with both hands and squeeze the trigger switch.

To switch the sander off, release the trigger switch.

Lock On Button

The trigger switch can be locked for

continuous sanding.

Press the Lock On button whilst squeezing

the trigger switch. To switch the sander

‘OFF’ when in continuous operation mode,

press the trigger switch fully and then

release it.

Variable Speed

Variable speed is achieved in two ways:

• By depressing the switch fully for maximum speed or less for slower speed.

• To control the maximum speed, turn the knob located on the trigger

switch from A(lower) - F(Faster).

Using The Sander

a) Before switching the sander ON, make sure that there are no nails or other objects

in the area to be sanded.

b) Switch the sander ON before applying it to the work surface. Move the sander

evenly over the work area. Never allow the sander to stay in one place for too

long as this will give an uneven finish.

c) Hold the sander with both hands, using both handles.

d) Replace worn sanding paper. The performance of your sander is dependant on

the quality of the sanding paper being used. Remove the sander from the work

area before switching it OFF, (wait until motor has stopped fully before putting tool

down).

Sanding Hints

• Do not apply excessive pressure to the sander. The weight of the sander alone is

sufficient for normal use

• Always start your sander before it comes into contact with the workpiece, and do

not switch off until it has been lifted off the workpiece.

• Always use both hands to hold the sander and clamp the workpiece for added

stability and safety.

• When sanding wood, always sand in the direction of the grain, if you sand across

the grain the sander will leave swirl marks.

Lock on button

Variable speed control

TROUBLE SHOOTING

Sander Is Overheating

This indicates the machine is dirty. Clean the ventilation holes, and blow out with compressed

air or clean with a dry cloth.

Overloading the machine will also cause overheating. Do not use for heavy duty work, and

do not apply excessive pressure.

Excessive Sparking Occurs

This indicates worn brushes. This problem is quickly remedied but you should consult your

CLARKE dealer for parts and advice.

Sander Does Not Operate When Switched ON

Check to ensure the fuse is sound and replace if necessary. If the fuse is sound or blows

repeatedly, consult your CLARKE dealer.

The Dust Is Not Extracted

Dust bag is full (empty waste bag), dust extractor flue is blocked, this is usually caused by

allowing bag to become too full, (remove and empty bag, also clear blockage).

Note :

Ensure sander is switched OFF and isolated from the mains by removing plug from socket.

MAINTENANCE

WARNING !

Make sure that the sander is switched off and disconnected from the mains supply before

starting any cleaning or maintenance procedures.

After use clean out any accumulated dust or chippings etc. Keep the cooling vents

clear. If the sander should become too hot, run it for 2 minutes without load.

Clean the housing with a soft cloth. Any worn or damaged parts should be replaced by

qualified personnel. Keep the handles clean and free from oil and grease. There are no

user serviceable parts inside this sander. Refer to qualified service personnel if internal

maintenance is required.

ACCESSORIES

A wide range of accessories is available from your nearest CLARKE dealer, for further

information, contact your nearest dealer, or telephone CLARKE International Sales

department on 01992 565300

PARTS LIST

PARTS & SERVICE TEL: 020 8988 7400

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

Replacement sanding discs are available from your CLARKE dealer.

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