Clarke CAT32B Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0720 - ISS 2

HIGH SPEED SABRE SAW

MODEL NO: CAT32B

PART NO: 3110426

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Sabre Saw, suitable for cutting metal,

wood, polymers and other materials.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions for future reference.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools,

accessories and packaging should be sorted, taken to a re-cycling centre

and disposed of appropriately.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TABLE OF CONTENTS

INTRODUCTION................................................................................... 2

GUARANTEE........................................................................................ 2

ENVIRONMENTAL PROTECTION.......................................................2

TABLE OF CONTENTS......................................................................... 3

SAFETY PRECAUTIONS...................................................................... 4

OVERVIEW........................................................................................... 6

AIR SUPPLY REQUIREMENTS............................................................. 7

ASSEMBLY........................................................................................... 8

OPERATION.........................................................................................9

MAINTENANCE.................................................................................10

TROUBLESHOOTING........................................................................ 11

PARTS LIST & DIAGRAM...................................................................12

SPECIFICATIONS.............................................................................. 14

DECLARATION OF CONFORMITY................................................. 15

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately: - do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - do not let children handle the drill.

4. Do not operate the saw where there are flammable liquids or gases.

5. Stay alert and use common sense - do not operate the saw when you are

tired or under the influence of alcohol, drugs or medication.

6. Always wear eye protectors when using the saw - Eye protection must

provide protection from flying particles from the front and the side.

7. Always wear ear protectors and face mask when using the saw.

8. Do not overreach - Keep proper footing and balance at all times.

USE OF AIR POWERED TOOLS

1. Never use any type of bottled gas as a source of power for an air tool.

2. Do not connect the air supply hose with your finger on the trigger.

3. Do not exceed the maximum pressure for the saw 90 psi / 6.2 bar.

4. Check hoses for leaks or worn condition before use and ensure that all

connections are secure.

5. Keep the air supply hose away from heat, oil and sharp edges.

6. Do not use this saw for any other purpose than that described in this

manual.

7. Do not fit this saw to any stand or clamping device that may damage it.

8. Do not carry out any alterations or modifications to this saw.

9. Always disconnect from the air supply when:

• Performing any maintenance

• The saw is not in use.

• The saw will be left unattended.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Moving to another work area.

• Passing the saw to another person.

10. Never use the saw if it is defective or operating abnormally.

11. Always ensure the saw has stopped before putting it down.

12. The saw should be repaired if required by qualified service personnel.

13. Avoid damaging the saw for example by applying excessive force.

14. ALWAYS maintain the saw with care. Keep it clean for the best and safest

performance.

15. Quick change couplings should not be located at the air tool. They add

weight and could fail due to vibration.

16. Do not force or misuse the saw. It will do a better and safer job at the rate

for which it was designed.

17. Do not remove any labels. Damaged labels should be replaced.

18. This saw vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the saw if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

19. Never carry the saw by the air hose.

20. Never carry the saw with your finger on the trigger.

21. When not in use the tool must be disconnected from the air supply and

stored in a dry place out of the reach of children (preferably in a locked

cabinet).

22. Avoid storage in environments where the temperature is below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRODUCT DESCRIPTION

The CAT32B Sabre Saw is ideal for use in garages and workshops for cutting

body panels, exhausts, plastics etc.

Should you require any component parts, refer to pages 12 and 13 in the

manual and contact your Clarke dealer.

When unpacking the tool, any damage or deficiency should be reported to

your CLARKE dealer immediately. The carton contains:

• Heavy Duty Sabre Saw

• Set of 3 Blades

• 2 x Hex Keys

Your sabre saw has been designed to give long and trouble free service. If,

however, having followed the instructions in this booklet carefully, you

encounter problems, take the unit to your local CLARKE dealer.

NO DESCRIPTION NO DESCRIPTION

1 Air Inlet 4 Blade Holder

2 Locking Setscrew 5 Safety Trigger

3 Work Guide

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

• Use only clean, dry, regulated compressed air as a power source.

• Air compressors used with the tool must comply with the appropriate

European Community Safety Directives.

• A build-up of moisture or oil in the air compressor will accelerate

wear and corrosion in the tool. Ensure any moisture is drained from

the compressor daily and the inlet filter is kept clean.

• If an unusually long air hose is required, (over 8 metres), the line

pressure or the hose inside diameter may need to be increased.

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

• A typical air line layout is shown above. If an automatic in-line filter/

regulator is used, it will keep the air tool in good condition, but

should be regularly checked and topped up with oil. SAE 10 oil

should be used and the lubricator adjusted to approx 2 drops per

minute.

• The minimum hose diameter should be 5/16”(8mm) ID and fittings

should have the same internal dimensions.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND A COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Never exceed the maximum operating pressure for the air tool. It is

recommended that air pressure to this tool does not exceed 90 psi

(6.2 bar) at the tool when running. Higher pressures and unclean air

will shorten the life of the tool due to faster wear and is a possible

safety hazard.

BEFORE USE

FITTING/REPLACING THE BLADE

1. Slide the blade into the saw as

shown.

2. Remove the protective cover by

undoing the screw shown.

3. Secure the blade by tightening the

two hex screws using the hex key

supplied.

CONNECTING THE AIR LINE

1. Removethe plastic blanking plug

from the connection port of the

tool.

2. Pour 2-3 drops of CLARKE airline oil

into the air inlet. This should be

done regardless of whether or not

a lubricated air supply is to be

used.

3. Connect a suitable hose to the

tool as shown.

WARNING: MAKE SURE THAT THE SAW IS DISCONNECTED FROM THE AIR

SUPPLY BEFORE INSTALLING, REMOVING OR REPLACING THE BLADE.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLIES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Connect the other end of the hose to the compressor. (A whip hose with a

quick fit coupling is available from your CLARKE dealer).

5. Turn on the air supply and check for air leaks. Rectify any found before

proceeding. The tool is now ready for use.

USEFUL AIRLINE ITEMS FROM THE CLARKE RANGE

CAT150 Mini-Oiler:- Part No 3120164

8mm Rubber Whip Hose:-Part No 3120104

CAT58 6mm Recoil Hose with 1/4”bsp connectors (25 feet):-Part No 3110458

CAT59 6mm Recoil Hose with 1/4”bsp connectors (50 feet):-Part No 3110459

CRH9 9metres professional recoil hose:-Part No 3120100

CAR20PC Manual Air Hose Reel:-Part No 3126250

CAR15PC PVC hose in moulded case with auto re-wind:-Part No 3126000

See the latest catalogue for details of snap couplings & pressure gauges.

OPERATION

1. Slide the safety lock forward.

2. Squeeze the trigger.

• Allow the saw to reach full

speed before use.

3. Release the trigger to stop the

saw. When the blade has stopped

remove it from the workpiece.

4. Release the trigger to stop the tool.

5. Always ensure the tool has

stopped before putting it down.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air supply hose until the air supply has been shut

down and the compressed air released from the hose.

• Refer to the compressor instruction manual for the procedure to shut

down and release the compressed air.

• Once the pressure has been released, disconnect the air supply

hose from the saw.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

Please note that factors other than the tools condition may effect its operation

and efficiency, such as reduced compressor output, excessive drain on the

airline, moisture or restrictions in the air-line, or the use of connectors improper

size or poor condition which will reduce air supply.

DAILY

1. Before use, drain water from the air-line and compressor.

2. Lubricate the saw daily for optimum performance. Use a high quality airline

oil either via a lubricator in the air supply system or by placing a few drops

into the air inlet immediately before use. This should be carried out

regardless of whether or not an in-line lubricator is used.

CLEANING & OVERHAUL

1. Keep the saw clean and free from debris.

2. If the saw becomes sluggish and the air supply is of good quality, it may be

necessary to replace worn or damaged parts.

3. Grit or gum deposits in the mechanism may eventually reduce efficiency.

This condition can be corrected by cleaning the air inlet filter and flushing

out the saw with gum solvent oil or an equal mixture of SAE No10 oil and

paraffin.

4. Failing this, the saw should be disassembled, thoroughly cleaned, dried

and reassembled. You may prefer to take the saw to your CLARKE dealer if

internal maintenance is required.

STORAGE

If the saw is to be stored or is idle for longer than 24 hours, run a few drops of

Clarke air-line oil into the air inlet and depress the trigger in order to lubricate

the internal parts.

When not in use, the saw should be disconnected from the air supply and

stored in a dry place out of the reach of children. Avoid storing in a damp

environment.

WARNING: MAKE SURE THAT THE SAW IS DISCONNECTED FROM THE AIR

SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE

PROCEDURES.

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