Clarke CCO14 Installations- und Betriebshandbuch

355mm (14")

ABRASIVE CUT-OFF SAW

Model No. CCO14

OPERATING & MAINTENANCE

INSTRUCTIONS

Part No. 6470167

355mm (14")

ABRASIVE CUT-OFF SAW

1103

Thank you for purchasing your CLARKE 14" Abrasive Cut-off Saw.

Before attempting to operate this machine, please read this instruction manual

thoroughly, and follow all directions carefully. By doing so you will ensure the safety

of both yourself and others around you, and at the same time, you should look

forward to the saw giving you long and trouble free service.

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from date

of purchase. Keep your receipt as proof of purchase.

This guarantee is invalid if the product has been found to have been abused or

tampered with in any way, or not used for the purpose for which it was intended.

The reason for return must be clearly stated.

This guarantee does not affect your statutory rights.

TABLE OF CONTENTS PAGE

General Safety Precautions for Power Tools.................................3

Additional Safety Rules Saws .......................................................... 4

Electrical Connections ....................................................................5

Unpacking & Assembly ...................................................................6

Features ............................................................................................7

Operation .........................................................................................8

Maintenance ...................................................................................8

Specifications ................................................................................... 9

Parts Diagram ..................................................................................10

Parts List ............................................................................................11

DECLARATION OF CONFORMITY

We declare that this product conforms to the following standards/directives

•98/37/EC

•73/23/EEC

•93/68/EEC

Description: .............. Abrasive Cut-Off Saw

Model No: .............. CCO14

Serial/Batch No: .............. See product Data Plate

signed:

GENERAL SAFETY PRECAUTIONS FOR OPERATING

POWER TOOLS

WARNING

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked, or

ignored, personal injury to the operator, or damage to property may result.

1. KNOW YOUR MACHINE. Read the manual carefully. Learn the machines’

applications and limitations, as well as the specific potential hazards peculiar to it.

2. KEEP GUARDS IN PLACE and in working order.

3. EARTH ALL MACHINES. If the machine is equipped with three-pin plug, it should

be plugged into a three-pin electrical socket. Never remove earth pin.

4. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to

ensure that keys, wrenches and tools are removed from the machine.

5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use machinery in damp or

wet locations, or expose them to rain. Keep work area well lit.

7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a

safe distance from work area.

8. MAKE WORKSHOP CHILDPROOF - with padlocks, master switches or by

removing starter keys.

9. DON’T FORCE THE MACHINE. It will do the job better and safer, at the rate for

which it was designed.

10. USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which

it was not designed.

11. WEAR PROPER APPAREL. Loose clothing, gloves, neckties, rings, bracelets or

other jewellery may get caught in moving parts. Nonslip footwear is

recommended. Long hair should be contained.

12. USE SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses,

they are NOT safety glasses.

13. USE EAR DEFENDERS.

14. DON’T OVERREACH. Keep proper footing and balance at all times.

15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and

safest performance. Follow instructions for lubricating and changing accessories.

16. ALWAYS DISCONNECT THE MACHINE before servicing or changing

accessories.

17. AVOID ACCIDENTAL STARTING. Ensure the machine is switched OFF before

plugging in.

18. CHECK FOR DAMAGE. If part of the machine (eg. A cover or guard), is

damaged, it should be carefully inspected to ensure that it can perform its’

intended function correctly. If in doubt, the part should be renewed. Damage to

moving parts or major components should be Inspected by a qualified technician

before operating the machine. Contact your local dealer for advice.

19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is

tipped over. Do not store materials above or near the machine such that it is

necessary to stand on the machine to get to them.

20. NEVER operate a machine when under the influence of alcohol, drugs or

medication.

21. ALWAYS ENSURE THAT ADEQUATE LIGHTING is available. A minimum intensity

of 300 lux should be provided. Ensure that lighting is placed so that you will not

be working in your own shadow.

ADDITIONAL SAFETY RULES FOR METAL CUT-OFF SAWS

WARNING!

THIS MACHINE MUST NOT BE MODIFIED, OR USED FOR ANY PURPOSE

OTHER THAN THAT FOR WHICH IT

IS DESIGNED.

1. IMPORTANT: You should not operate this machine unless you are thoroughly

familiar with metal cutting saws. If there is any doubt whatsoever, you should

consult a qualified person.

2. Do not operate the machine until it is completely assembled, and this entire

manual, has been read and understood.

3. Ensure the proper electrical regulations are followed.

4. Ensure the abrasive disk is securely mounted in accordance with these

instructions, before connecting to a power supply.

5. DO NOT over tighten the abrasive disk. This can cause stress, and could lead

to the wheel shattering when under load.

6. Always check the abrasive disk for cracks before use.

7. Before switching the machine on, ALWAYS ensure the work is properly

secured, ALWAYS use the vice, NEVER hand hold a workpiece.

8. Make all adjustments with the power OFF.

9. When starting a cut, always ease the tool into the work. A harsh or sudden

impact could shatter the abrasive disk.

10. Ensure the Abrasive Disk reaches maximum speed before beginning a cut.

11. Never use the machine with the guards removed.

12. Ensure you use the correct type of Abrasive Disk for the type of material

being cut. Metal cutting & masonry Abrasive Disks are available from your

Clarke dealer. NEVER cut magnesium, wood, or non-ferrous metals.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an

approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE IS DOUBLE INSULATED

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code:

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the

coloured markings identifying terminals in your plug proceed as follows:

• Connect BROWN cord to plug terminal marked with letter “L” or coloured RED.

• Connect BLUE cord to plug terminal marked with a letter “N” or coloured

BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable (i.e.

non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct

replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most

electrical stockists.

5. The fuse in the plug must be replaced with one of the same rating (13 amps)

and this replacement must be ASTA approved to BS1362.

If an extension cable is necessary, you MUST comply with the following standard for

230V 10Amp equipment:

Extension Length Cable Section

Up to 20 m ............................... 1.5mm2

20m to 50m.............................. 2.5mm2

UNPACKING and ASSEMBLY

Unpack the saw carefully, and ensure that all items are accounted for, according

to the following list.

A. Main body

B. Vice Adjuster

C. Split Pin

D. Spark Deflector

E. M5 Hex. Socket head screw

with flat & spring washer

F. Hex wrench 5mm

G. Hex. Wrench 8mm

Loose Parts

Should there be any deficiencies,

you should contact your Clarke

dealer immediately.

Fig.1

Fig.2

Fit the Spark Deflector as shown in fig.2,

securing with the M5 Hex. head screw

with flat and spring washer.

FEATURES

Adjusting The Vice

Fig.5

1. A stop is provided to restrict the height to

which the arm may be lowered. The stop is

in the form of a bolt, arrowed in fig. 3 which

should not require adjusting.

2. The vice is provided with a quick adjust

device (shown at A, fig.4). The block,

through which the screw passes, pivots,

and may be lifted off the screw thread.

This releases the screw, and hence the

vice jaw which may then be quickly

moved into contact with the work. The

block is then flipped back into position,

and the work clamped in the normal way

by using the handle.

3. A latch, to prevent the head from being lowered, is provided. Turn the plastic

handle at the rear of the unit, indicated in fig.3, to engage the latch

Before carrying out any adjustments or maintenance, ensure the saw is

disconnected from the power supply.

a. Bevel Cutting

The vice may be moved up to 45° for

bevel cutting.

To set the required angle, slacken off the

two bolts securing the fixed vice jaw

(Shown at B), and swivel the jaw to the

appropriate angle according to the

scale provided. Use a set square or

angle gauge set against the Abrasive

Disk, if absolute accuracy is required.

Tighten the two securing bolts when

satisfied.

b. Positioning the Fixed Vice Jaw

The fixed jaw may be fixed in one of three

positions to accommodate larger

workpieces.

Undo and remove the two screws

securing the jaw, and reposition as

desired, using the bolt holes arrowed in

Fig.5 to secure the jaw.

Fig.3

Fig.4

OPERATION (Ref. Fig. 1)

Ensuring the workpiece is properly clamped, and observing all precautions

previously mentioned, switch ON by pressing the safety lock button before pulling

the ON/OFF trigger switch upwards. Allow the wheel to reach full speed then

gently lower it on to the work. DO NOT try to cut too harshly.

The switch is a ‘dead man’ type and the motor will stop therefore, when it is

released.

NOTE:

Take great care when cutting with a new wheel. DO NOT press too heavily

particularly at the end of a cut.

MAINTENANCE

Before use, always check the condition of the Abrasive Disk to ensure there are no

cracks or badly pitted edges. If in doubt, you must renew the wheel.

Always keep the machine clean and dry. Brush away dust and metal chippings.

Changing the Abrasive Disk

Having disconnected the power supply,

Raise the Upper Blade Guard, by hand, as

high as possible, then slide the bar, arrowed

in fig.6, across, so that it retains the Blade

Guard in place, as shown.

Slacken off the two screws which secure

the Abrasive Disk Centre Bolt access plate,

shown in fig 6, and remove the plate.

Fig.7

Fig.6

Using the 8mm Hex. wrench, undo and remove the

Abrasive Disk Centre Bolt, then remove the washer,

and flange. Finally, carefully remove the Abrasive

Disk.

Reassemble in reverse order, ensuring the Disk, and

flange are correctly mounted on the flats on the

shaft with the flange and washer oriented as shown

in fig.7, Take great care not to over tighten the

centre bolt.

IMPORTANT!

Ensure the replacement disk is rated above

the rated speed of ther machine.

The Motor

Maintenance to the Motor is limited to changing the

carbon brushes.

These will naturally wear with use and require replacing.

They should be checked periodically as follows:

1. Unscrew and remove the plastic covers on the end

of the motor with a screwdriver

2. Pull out the brushes complete with springs and

retainers.

3. Check the brush length, if the ‘wear line’ cannot

be seen (‘A’ fig.8), the pair must be renewed.

4. Replace the brushes, taking care to ensure that the tabs, on the end of the

spring retainer (‘B’ fig.8), correctly enter the elongated chamber as you push

it in and screw on the cap.

SPECIFICATIONS

Motor Voltage ..................................................... 230V 50Hz 1Phase

Current Rating ..................................................... 10Amps

Power Rating ........................................................ 2,200Watts

Speed ................................................................... 3,750RPM

Disk Diameter .................................................... 14" (355mm)

Thickness ..................................................... 0.125"

Bore ............................................................. 1"

Weight ........................................................ 18kg

Dimensions (overall) ............................................ 535x310x440mm

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

PARTS & SERVICE CONTACTS

Fig.8

Please note that the details and specifications contained herein, are correct at the time of going to

print. However, CLARKE International reserve the right to change specifications at any time without

prior notice. Always consult the machine’s data plate

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