Clarke CCS305 Installations- und Betriebshandbuch

12in (305mm)

CONTRACTOR’S SAW

OPERATING & MAINTENANCE

INSTRUCTIONS 0698

Model No. CCS305

Part No. 6460305

Thank you for purchasing this CLARKE 12” (305mm) Contractors Saw, which is

designed for light industrial use.

Before operating the machine, please read this booklet thoroughly and carefully

follow the instructions. In doing so you will ensure the safety of yourself and that of

others around you, and you can look forward to the Contractor’s Saw giving you

long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned to us without prior permission. This guarantee does not affect your statutory

rights.

CONTENTS Page

Safety Precautions .................................................................. 3

Additional Precautions for Workshop Saws ......................... 5

Features ................................................................................... 6

Unpacking ............................................................................... 7

Assembly .................................................................................. 8

Electrical Connections.......................................................... 15

Adjustments ........................................................................... 16

Operation - Rip Sawing ....................................................... 17

Cross Cutting.................................................... 18

Maintenance ......................................................................... 19

Blade Renewal ....................................................................... 20

Specifications ......................................................................... 20

Parts List ................................................................................... 21

Parts & Servicing .................................................................... 21

Parts Diagram ........................................................................ 22

SAFETY PRECAUTIONS

GENERAL SAFETY RULES FOR OPERATING MACHINERY

CAUTION:

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property may result.

•READ and BECOME FAMILIAR with the entire operating manual. Learn the

machine’s applications and limitations as well as the specific potential hazards

peculiar to it.

•EARTH ALL MACHINES. If the machine is equipped with a three-pin plug, it should

be plugged into a three-pin electrical socket. Never remove the earth pin.

•ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum intensity of

300 lux should be provided. Ensure that lighting is placed so that you will not be

working in your own shadow.

•CHECK for DAMAGE. Before using the machine, any damaged part, such as a

guard etc., should be checked to ensure that it will operate properly, and

perform its intended function. Check for alignment of moving parts, breakage

of parts, mountings and any other condition that may affect the machine’s

operation. Any damage should be properly repaired or the part replaced. If in

doubt, DO NOT USE the machine. Consult your local dealer.

•DISCONNECT the MACHINE from the power supply before servicing and when

changing accessories such as blades, etc.

•KEEP GUARDS in place and in working order.

•ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest European Safety

Standards. Also use face or dust mask if cutting operation is dusty.

Everyday eyeglasses do not have impact resistant lenses, they are NOT safety

glasses.

•KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

•ALWAYS WEAR EAR PROTECTORS/DEFENDERS.

•DON’T FORCE the machine, it will do a better and safer job at the rate for

which it was designed.

•REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see

that keys and adjusting wrenches are removed from the machine before

switching on.

•DRUGS, ALCOHOL, MEDICATION. Do not operate machine while under the

influence of drugs, alcohol or any medication.

•USE RECOMMENDED ACCESSORIES. The use of improper accessories could be

hazardous.

•NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do not leave

machine until it comes to a complete stop.

•ALWAYS REMOVE PLUG from electrical outlet when adjusting, changing parts,

or working on machine.

•AVOID DANGEROUS ENVIRONMENT. Don’t use power machines in damp or wet

locations or expose them to rain. Keep your work area well illuminated.

DO NOT USE in explosive atmosphere (around paint, flammable liquids etc.).

•KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work

area, especially whilst operating the unit.

•MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean for the

best and safest performance. Follow maintenance instructions.

•DON’T OVERREACH. Keep your proper footing and balance at all times. For

best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood,

etc.

•WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in moving

parts. Wear protective hair covering to contain long hair.

•MAKE WORKSHOP CHILDPROOF. Cover the saw adequately when not in use, to

prevent children from damaging themselves by tampering with it.

•NEVER STAND ON THE MACHINE. Serious injury could occur if the machine is

tipped or if a cutting tool is accidentally contacted. Do not store materials

above or near a machine, such that it is necessary to stand on the machine to

reach them.

•HANDLE WITH EXTREME CARE. Whenever transporting or installing machinery,

and always use a lifting device.

•BE AWARE that many accidents are caused by carelessness due to familiarity.

ALWAYS concentrate on the job in hand, no matter how trivial it may seem.

ADDITIONAL SAFETY INSTRUCTIONS for WORKSHOP SAWS

•Wear safety goggles as protection against flying wood chips and saw dust. In

many cases, a full face shield is even better protection. A dust mask is also

recommended to keep saw dust out of your lungs.

•This saw is designed for light industrial use only.

•Clear the work table of all objects except the workpiece (tools, scraps, rulers

etc.) before turning on the saw.

•Keep your fingers well away from the blade, use a push stick as you near the

end of the cut.

•Switch off the saw and make sure the blade has come to a complete stop

before clearing sawdust or off-cuts from the table.

•Make sure there are no nails or foreign objects in the part of the workpiece to

be sawn.

•Set up the machine and make all adjustments with the power OFF and

disconnected from the supply.

•DO NOT operate the machine with the guards removed. They must all be in

place and securely fastened when performing any operation.

•Use ONLY approved replacement saw blades. Contact your local CLARKE

dealer for advice. The use of inferior blades will increase the risk of injury.

•DO NOT saw any material that does not have a flat surface on which to bear.

•This machine is designed for cutting wood. DO NOT use for cutting metal or

plastic.

•DO NOT attempt to cut round or tubular work (logs etc.).

•Do not cut pieces of material which are too small to be guided by hand.

•Do not feed the workpiece through the blade too quickly, hold material firmly

and feed into blade at a moderate speed.

•When cutting a large piece of material, support it at the height of the table

with supports or use an assistant.

•Never let go of a workpiece, ALWAYS maintain control.

•Never touch, or hold on to, a piece that has been cut off whilst the power is on

or the blade is rotating.

•Ensure the surface on which the saw stands is firm, solid and non-slip.

•DO NOT use the saw for non-through-cut operations. The Upper Blade Guard

MUST be in place at all times.

FEATURES

The Contractor’s Saw may be used for rip cutting or cross cutting timber up to

70mm (2¾”) in depth.

A double height Rip Fence is provided and may be secured at any desired position

for quick and accurate rip sawing. The max. width obtainable, using the rip fence is

280mm (11”).

For speed and accuracy, a guide is also provided for cross cutting. It is adjustable

so that mitres of up to 45° may be created.

The Upper Blade Guard is hinged to allow it to ride over the timber as the timber

moves over the blade.

IMPORTANT: The Blade Guard must always be in place.

The Lower Blade Guard comprises a box, on to which is mounted the motor and

saw blade. A hinged cover gives access to the blade and other components.

IMPORTANT: This cover must always be in place and secure.

The box is secured by two pivot bolts and two large (Saw Blade) Tilt Adjuster knobs.

Slackening these knobs allows the complete box, with motor and blade, to move

about the pivot bolts so that the blade may tilt by up to 45° - in one direction. It is

then secured in position by tightening the same adjuster knobs.

Extending from the bottom of the box is a handle, used for raising and lowering the

blade and is explained under ‘Operation’.

At one end of the box, (the rear end), a 48mm (17/8”) dia hole is provided for use as

a dust extraction outlet. If required it can be connected to a dust extraction device

which will provide fast and efficient removal of sawdust. The dust extractor may be

used continuously or intermittently depending upon your requirements.

Construction of the base unit is in heavy, corrosion resistant, galvanised steel and is

maintenance free. The machine is nevertheless designed for indoor use. Should it

be used outdoors, every attempt should be made to ensure it is protected from the

elements. Do not use in wet conditions.

1. Saw Blade

2. Riving Knife

3. Upper Blade Guard

4. Rip Fence

5. Rip Fence Support

6. Quadrant

7. Long Guide Bar (for cross cutting)

8. Short Guide Bar (for ripping)

9. Corner Support - 2 pcs

10. Table Insert

11. Table Top

12. Leg - 4 pcs

13. Short Strut - 2 pcs

14. Long Strut - 2 pcs

15. Handle - 2 pcs

16. Motor Assy.( incl. Switch Box assy).

17. Switch Box Bracket

18. Trailing Socket

19. Axle

20. Wheel - 2 pcs

21. Axle Bracket - 2 pcs

22. Lower Blade Guard Box Assy

23. Push Stick

A. 5 Scalloped Knobs ( 3 female - small, 2

male - large), 1 Winged Knob, 4 Feet and

1 Handle assy. (contained in one bag)

In addition to the foregoing list, the packing carton contains a bag with all necessary fixing screws,

nuts, collars, and washers.Please refer to the parts list for details.

UNPACKING

Unpack the shipping carton in a clean flat area, so that you have ample room to

work, and lay out all components neatly so that they may be clearly identified.

Check to ensure that no damage was suffered in transit. Should there be any

damage, please contact your Clarke dealer immediately.

Check the parts, referring to fig.1 and the list which follows: Fig.1

ASSEMBLY

A. Lower Blade Guard Box

1. Place the table face down on a sheet of cardboard (or similar).

2. Between the two side brackets lies a hinged flap. Lift and rotate it against spring

pressure through 180Oso that it lies flat against the underside of the table. Hold

it in this position temporarily with a suitable weight.

3. Invert the lower blade

guard box, and lower it

into place between the

two side brackets as

shown in fig.2, ensuring the

hinged door of the box

faces the hinged flap.

Locate the box with two

large scalloped knobs

(item A), one each side,

through the slotted holes

inthe side brackets as

shown. Screw the knobs

home but do not tighten

them fully.

These knobs are referred to as the Blade Tilt Adjuster Knobs.

4. Manoeuvre the box so that the pivot bolt holes (see fig 2), line up with the holes

in the side brackets and insert the special shouldered bolts (item B), from inside

the box.

Screw on the self locking nuts, ensuring the shoulders ofhe bolts are sitting snugly

in the holes in both the box AND the side bracket. Tighten the self locking nuts,

but only sufficiently so as to allow the box to pivot smoothly about the shouldered

bolts, and then secure the box firmly by tightening the Blade Tilt Adjuster Knobs

(A).

B. Motor Assembly and Attachments

5. Insert the motor shaft through the hole in

the Blade Guard Box. The plastic cable

housing on the motor should be facing

you. i.e. when the table is on its feet, the

plastic cable box will face downwards.

Secure the motor assembly to the

moveable plate, within the box, using four

M5 x 25mm screws with flat and spring

washers. Tighten the screws to no more

than 12 lbf ft.

NOTE: It is strongly advised that assistance be used to support the weight of the

motor, when tightening the screws, to avoid the possibility of it tilting.

Self

locking

nut

Fig.2

Lower Blade

Guard Box

Pivot Bolt Hole

Side Bracket

Hinged

Flap with

weight

✓

Fig 2A

✗

IMPORTANT: Make absolutely sure that the motors’ end plate sits snugly in the hole

in the Blade Guard Box, as shown in Fig2A. The register on the end plate must be

completely through the hole.

6. Attach the Blade Height Adjuster Handle (fig.2 item C), to the adjuster bolt.

Line up the hole in the handle with that in the bolt, insert the roll pin provided

and tap it into place.

C. Rip Fence and Cross Cut Guide Bars, and Legs

7. Lay the Rip Fence and Cross Cut Guide Bars, together with the two Corner

Supports, alongside the table as shown in fig. 3. The rounded ends of the corner

supports should be attached to the guide brackets, not to the table.

With a leg placed in the inside of the corner of the table, insert the screws

through the brackets, table top and leg, using the flat and spring washers

supplied. (i.e. a flat washer next to the screw head, and a flat washer followed

by a spring washer with the nut).

Use the M5 x 20mm screws where the thickness of the guide brackets is to be

taken into account, and M5 x 15mm screws otherwise.

Do not tighten the nuts at this stage - leave them finger tight. The guide brackets

and all four legs should now be loosely bolted in place.

D. Legs and Struts

8. Attach the long and short leg struts to the legs ensuring the screws are entered

in the elongated holes in the struts, with the long strut on top of the short one,

and the open angle of the strut facing you, (i.e. will normally be facing

downwards).

Ensure flat and spring washers are used, as detailed previously.

(Cross Cut) Guide Bar (long)

(RipFence)

GuideBar

(short)

Fig.3

CornerSupport

9. Attach a rubber foot to each leg, placing a flat washer either side of the hole

in the leg. Screw on the nut and tighten securely.

E. Wheels and Axle Assy

10. In order to install the wheels and axle assembly, first attach all components to

the axle as follows:

Refer to fig 4, and on to each end in turn, thread on:

1. a wheel

2. a 10mm flat washer

3. the axle bracket, with the angle portion facing outwards as shown,

in fig. 4, and the sloping edge downwards towards the foot - as shown

in Fig 4A

4. an 8mm flat washer

5. an 8mm spring washer

6. an M8 nut, which may be tightened securely.

Attach the brackets to the legs, (on the opposite end of the table to that

carrying the short guide bar), with the screws, flat and spring washers provided.

11. With assistance, turn the table to an upright position and rock it vigorously,to

ensure it is completely stable and that no part in under stress. When satisfied,

tighten all nuts systematically starting at the top and working down.

It is recommended that you use gloves during this operation as protection

against the sharp edges that you may encounter.

NOTE:

a. Before tightening the screws securing the guide bar brackets, pull the brackets

apart as far as possible on their elongated holes. (indicated by the arrows in fig

b. For future reference, the FRONT of the table is that end carrying the short guide

bar.

Fig.4 Fig.4A

BC D E

Axle

Angle portion facing outwards Foot

Sloping edge of bracket facing

down towards the foot

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