Clarke Woodworker CMS10 6501305 Installations- und Betriebshandbuch

Part Number 6501305

Operating & Maintenance

Instructions

10” COMPOUND MITRE SAW

Model CMS10

For Parts & Servicing, please contact your nearest dealer, or

CLARKEInternational,ononeofthefollowingnumbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

PARTS & SERVICING

SPECIFICATIONS

Motor: ........................................230V 50Hz 1 phase.

InputCurrent ..............................8.35Amps

PowerRating: ............................1600 Watts

Speed: .......................................4800RPM

FuseRating ...............................13Amps

Dimensions:(HeadLowered)......(H) 375 x (W) 767 x (D) 545 mm

Dimensions:(HeadRaised) ........(H) 575 x (W) 767 x (D) 545 mm

Blade type/size: (Fitted).............TCT/ 255mm,30 mmbore, 60T

DriveSpindleDiameter ...............16 mm

DustPort Diameter ....................31/37mm(Inner/Outer)

SoundPowerlevel(measured) ...99.3 dBLWA

VibrationLevel............................<2.5 m/s²(NormalLoad)

Netweight..................................11.5 kg

PartNumber...............................6501305

Please note that the details and specifications contained herein, are correct at the

time of going to print. However, CLARKE International reserve the right to change

specifications at any time without prior notice. Always consult the machine’s data

plate

Type of Cut Depth Thickness

Cross (90°) 65mm 130mm

Mitre(45°) 65mm 90mm

Bevel (at 45°) 40mm 130mm

Compound (at 2x 45°) 90mm 32mm

Maximum Cutting Sizes

DO NOT dispose of theis product with general household waste. It must be disposed

ofinaccordancewithalllawsgoverningwasteelectricalandelectronicequipment

at a recognised disposal facility.

Thankyou forpurchasing thisCLARKE 10inchCompound MitreSaw which

is designed for DIY/hobby and medium trade use only.

Before operating the Mitre Saw please read this leaflet thoroughly and

carefully follow all instructions. This will ensure the safety of yourself and

that of others around you, and you can also look forward to the machine

giving you long and satisfactory service.

GUARANTEE

ThisCLARKEproductisguaranteedagainstfaultymanufacture foraperiod

of12 monthsfromthedateof purchase.Please keepyour receiptasproof

of purchase. This guarantee is invalid if the product is found to have been

abused or tampered with in any way, or not used for the purpose for

which it was intended.

Faulty goods should be returned to their place of purchase, no product

can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

Specifications.........................................................................2

Maximum CuttingSizes......................................................... 2

SafetyPrecautions.................................................................4

Additional Precautions for Mitre Saws ................................ 6

ElectricalConnections.......................................................... 7

Principle Parts ........................................................................8

Features ............................................................................9

Assembly ............................................................................10

Operation Cross Cutting .....................................................10

Mitre Cutting ...................................................... 11

BevelCutting ..................................................... 12

Compound Mitre Cutting ................................ 12

Maintenance .........................................................................13

Bladerenewal.................................................... 13

Adjustments............................................................................ 15

Parts Lists and Diagrams....................................................... 16 - 17

SAFETY PRECAUTIONS

GENERAL SAFETY RULES FOR OPERATING MACHINERY

WARNING:

As with all machinery, there are certain hazards involved with their

operation and use. Exercising respect and caution will considerably

lessen the risk of personal injury. However, if normal safety precautions

are overlooked or ignored, personal injury to the operator or damage to

property, may result.

1. READ and BECOME FAMILIAR with the entire operating manual. Learn

the machines’ applications and limitations as well as the specific

potential hazards peculiar to it.

2. EARTH ALL MACHINES. Ifthe machine is equippedwith three-pinplug,

it should be plugged into a three-pin electrical socket. Never remove

the earth pin.

3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum

intensity of 300 lux should be provided. Ensure that lighting is placed

so that you will not be working in your own shadow.

4. CHECK for DAMAGE. Before using the machine, any damaged part,

such as a guard etc., should be checked to ensure that it will operate

properly, and perform its intended function. Check for alignment of

moving parts, breakage of parts, mountings, and any other condition

that may affect the machines’ operation. Any damage should be

properly repaired or the part replaced. If in doubt, DO NOT USE the

machine. Consult your local dealer.

5. DISCONNECT the MACHINE from the power supply before servicing

and when changing accessories such as blades, etc.

6. KEEP GUARDS in place and in working order.

7. ALWAYSWEAR SAFETY GOGGLES,manufacturedto thelatestEuropean

SafetyStandards. Also usea faceordust maskif the cuttingoperation

isdusty. Everydayeyeglasses donot haveimpact resistantlenses, they

are NOT safety glasses.

8. KEEPWORKAREACLEAN.Clutteredareasandbenchesinviteaccidents.

9. ALWAYS WEAR EAR PROTECTORS/DEFENDERS asthis machinegenerates

considerable noise which can be in excess of 97dBA.

10. DON’T FORCE the machine. It will do a better and safer job at the rate

for which it was designed. 4

11. REMOVE ADJUSTING KEYS AND WRENCHES. Formthehabit ofchecking

tosee that keys andadjusting wrenches areremoved from the

machinebefore switching on.

12. DRUGS, ALCOHOL, MEDICATION. Donotoperatemachinewhileunder

the influence of drugs, alcohol or any medication.

13. USE RECOMMENDED ACCESSORIES. The use of improper accessories

could be hazardous.

14. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do

not leave machine until it comes to a complete stop.

15. ALWAYS REMOVE PLUG fromelectricaloutletwhenadjusting,changing

parts, or working on machine.

16. AVOIDDANGEROUSENVIRONMENT.Don’tusepowermachinesindamp

or wet locations or expose them to rain. Keep your work area well

illuminated. DO NOT USE in explosive atmosphere (around paint,

flammable liquids etc.).

17. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from

the work area, especially whilst operating the unit.

19. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean

forthe bestand safestperformance. Followmaintenance instructions.

21. DON’T OVERREACH. Keepyourproperfooting andbalanceatall times.

For best footing, wear rubber soled footwear. Keep floor clear of oil,

scrap wood, etc.

22. WEAR PROPER APPAREL. Loose clothing or jewelry may get caught in

moving parts. Wear protective hair covering to contain long hair.

23. MAKE WORKSHOP CHILDPROOF. Coverthe saw adequatelywhennot

inuse,to prevent childrenfromdamaging themselves by tampering

with it.

24. NEVER STAND ON THE MACHINE. Serious injury could occur if the

machine is tipped or if a cutting tool is accidentally contacted. Do

not store materials above or near a machine, such that it is necessary

to stand on the machine to reach them.

25. HANDLE WITH EXTREME CARE Whenever transporting or installing

machinery, and always use a lifting tool.

26. AVOID ACCIDENTAL STARTING. EnsuretheswitchisOFFbeforeplugging

in to mains.

27. BE AWARE that ACCIDENTS arecaused by carelessnessdue to familiarity.

ALWAYSconcentrateonthejobinhand,nomatterhowtrivialitmayseem.

ADDITIONAL SAFETY INSTRUCTIONS

for MITRE SAWS

1. Wear safety goggles as protection against flying wood chips and saw dust. In

many cases, a full face shield is even better protection. A dust mask is also

recommended to keep saw dust out of your lungs.

2. Use a solid wood workbench which will not move under load.

3. This saw is for indoor, DIY or medium trade use only.

4. Clear the work table of all objects except the workpiece (tools, scraps, rulers

etc.) before switching on the saw.

5. Keep your fingers well away from the blade.

6. Switch off the saw, and make sure the blade has come to a complete stop

before clearing sawdust or off-cuts from the table.

7. Make sure there are no nails or foreign objects in the part of the workpiece to

besawn.

8. Setupthe machine and make all adjustmentswiththepower OFF, and

disconnected from the supply.

9. DO NOT operate the machine with the guards removed. They must all be in

place and securely fastened when performing any operation.

10. Use ONLY approved replacement saw blades. Contact your local CLARKE

dealer for advice. The use of inferior blades may increase the risk of injury.

11. DO NOT saw any material that does not have a flat surface on which to bear.

12. This machine is designed for cutting wood. DO NOT use for cutting metal,

plastics or masonry.

13. Do Not force the blade, lower it gently into the work.

14. Ensureyou havecompletecontroloftheCuttingHeadatall times.When acut

iscompleted,return it toitsuppermost position gently.DONOT allow ittosnap

back heavily under spring pressure.

15. Always clamp the work to the table...DO NOT perform freehand operations.

16. Ensure that the portion of the workpiece being cut bears firmly against the

back fence.

17. Provide adequate support for long workpieces.

18. Never use solvents for cleaning plastic parts as this could cause damage to

the material. A soft damp cloth only is required.

19. Thesaw blademusthavea rated capacitygreaterthan the maximumspeed

of the machine - see Specifications

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator

switch.

WARNING! THIS APPLIANCE IS DOUBLE INSULATED

IMPORTANT: The wires in the mains lead are coloured in accordance with

the following code: Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond

with the coloured markings identifying terminals in your plug proceed as

follows:

Connect BROWN cord to terminal marked with “L” or coloured RED.

Connect BLUE cord to the terminal marked with “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric

cable (i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There

is a danger of electric shock if it is subsequently inserted into a socket

outlet.

2. Neveruse the plug withoutthe fuse coverfitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correctreplacementisused(as indicatedby markingorcolour code).

4. Replacement fuse covers can be obtained from your local dealer or

mostelectrical stockists.

Fuse Rating

Thefuseintheplug mustbereplacedwithone ofthesamerating-13amps

andthis replacement mustbe ASTA approvedto BS1362.

Cable Extension

If a cable extension is needed, it is essential to ensure that the size of the

conductors is at least the same size as those of the power cable supplied.

PRINCIPAL PARTS OF THE SAW

Fig.1

Fig.2

FEATURES

As its’ name implies, the machine is a Bevel/Mitre Saw, capable of straight cross

cutting, and cutting bevels and mitres, or a combination of the two.

The main arm, or Cutting Head, carries the motor and the tungsten carbide saw

blade. The head, complete with table, is allowed to swivel to produce mitre cuts

and the head may also tilt to the left to produce bevel cuts. A combination of

swivellingheadand tilting headwillalsoproduce compound mitres

Thetable,with head, is designed toswivelupto 45 degrees ineitherdirectionand

is provided with positive stops at 90, 60, 45 and 22.5 degrees.

The maximum sizes of wood that may be cut in any of these processes is given in

the Specifications on page 3.

Adust extractionoutlet isprovidedat therear ofthemachine,onto whichthe dust

bag(supplied)isfitted.Ifnecessary,hosefrom avacuumcleanermaybeattached

to provide fast and efficient removal of sawdust. The vacuum cleaner may be

usedcontinuouslyor intermittently dependinguponyourrequirements.

The blade drive shaft has a 16mm diameter. A 60T TCT blade is provided with a

bore of 30mm. A reducer bush is therefore used, and one spare is provided.

This saw is not designed for cutting metal, plastics or masonry.

To transport the saw, simply pick it up using the carry handle on top of the head.

NOTE: The cutting head must be in its lower position as shown below, locked in

positionusingtheHeadLockingPin.

A saw blade spindle locking lever is provided - see Fig.3, used in order to remove

the saw blade. WARNING! NEVER touch this lever when the saw is operating.

Fig.3

ASSEMBLY and INSTALLATION.

The saw is fully assembled and adjusted at the factory. On receipt inspect the

machine to ensure that all parts are accounted for and that no damage was

incurredduringtransit.

Loose items are:

1 x socket spanner: 1 x spare set of carbon brushes.

1 x spare blade bore reducer bush. 1 x plastic 90/45Otemplate.

1 x dust bag 1 x work clamp with support bar

1 x rear support with nut and bolt 2 x work supports

Anydeficiencyordamageshould bereportedtoyourCLARKE dealerimmediately.

Mountthe machineona firmsolid basethatwill notmove underload.Ensure there

is an appropriate electrical supply, and adequate lighting, so that you will not be

workinginyourownshadow.

Fourholes are provided,one at eachcornerof thebase,so thatthemachine may

be bolted permanently to a workbench for added stability, using 8mm bolts (not

provided).Alternativelyit maybebolted to apieceof plywood withathickness of

16mm (5/8”).

If not bolted to a workbench, the rear support must be fitted - see Figs 1 and 2. A

single bolt secures the support to the rear of the base housing.

TheCutting Head islockedin its lowerpositionfor transitpurposes.To release it,pull

outthe Head LockingPin - seeFig 3 (Itmaybe necessarytoapply slightdownward

pressure to the head in order to do so), and allow the head to rise to its upper

positiongently,under control.

The head will lock in its upper position, and is prevented from being lowered until

the Safety Lever (see Fig 2) is pushed to one side.

OPERATION. (Ref Fig.4)

A. Cross Cutting. (at90°)

Setthetableat 0 degrees as shown on the scale atthefrontofthe table. To do this,

firstlyunscrewthe largetableknobafewturns,thenpressdownonthe tablelocking

lever-seeFig.3,andturnthetable,usingthelargetableknob,untilitclicksintoplace.

Tosecurethe table, screw in the table knob fully.

Set the work in place with the left end firmly clamped against the table and back

fence.

It is important to ensure that one end of the workpiece is completely free to move

i.e.NOT clamped orheld in anyway.This willnormallybe theoff-cutor shorterend.

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