Clarke ENCORE MAX Installations- und Betriebshandbuch

CLARKE 1-1

ENCOREMAX

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to: Clarke 2100 Highway 265, Springdale, Arkansas 72764

READ THIS BOOK

This book has important information for the use and safe operation of this machine. Failure

to read this book prior to operating or attempting any service or maintenance procedure to

your machine could result in injury to you or to other personnel; damage to the machine or to

other property could occur as well. you must have training in the operation of this machine

before using it. If you or your operator(s) cannot read English, have this manual explained

fully before attempting to operate this machine.

Part No. 2-86-00318 2003 Clarke Printed in the USA

OPERATOR’S

MANUAL &

PARTS LIST

ENCORE MAX

SCRUBBER

Beginning with Serial Number 180001

ISO 9001

FILE A2287

Clarke

Division of

1-2 CLARKE

ENCOREMAX

NOTES

CLARKE 1-3

ENCOREMAX

INDEX

CONTROLS 21

DECIMAL-METRICCONVERSIONTABLE 5

DISCLAIMER 4

ELECTRICALSCHEMATIC 53

HARDWAREABBREVIATIONS 6

HYDRAULICTORQUEREQUIRENMENTS 8

INDEX 3

MACHINEPREPARATION 17

MAINTENANCE 39

OPERATINGINSTRUCTIONS 30

ORDERINGPARTS 10

SAFETYPRECAUTIONS 11

SPECIFICATIONS 14

STANDARD HARDWARE &TORQUEVALUES 7

SYMBOLS 9

TROUBLESHOOTING 50

WIREHARNESSCONNECTIONS 54

WIREHARNESS CONNECTIONS-SPRAYWAND 58

WIREHARNESSROUTING &CONNECTIONS 56

1-4 CLARKE

ENCOREMAX

DISCLAIMER

Theinformationcontainedinthismanualisbelievedcorrectatthetimeofpublication.

AmericanLincolnassumesnoresponsibilityorliabilityfor unauthorized changes made

tothismanualorpagesremoved,causingindirectorconsequentialdamagesresulting

fromtheuseoftheinformation appearing herein.

WARNING!

Intheeventthatmachineryor controls described herein are modified in any way,orin

theeventthat such machinery or controlsarenotmaintainedinapropermanner,the

instructionalmaterialcontained herein may be renderedinaccurate.Theinformation

containedhereinistobeused only by persons knowledgeable in the operation of

machinerysuchasthatdescribedherein,orotherpersonsbeingdirectlysupervisedby

suchknowledgeablepersons.

Noportionofthis manual may be reproducedwithouttheexpresswrittenconsentof:

CLARKE

ProductEngineering

1100 Haskins Road

BowlingGreen,OH43402

Telephone:(419) 352-7511 Fax: (419) 373-4284

PrintedinUSA March 2003

CLARKE 1-5

ENCOREMAX

FRACTION FRACTION

DECIMAL DECIMAL

MILLIMETER MILLIMETER

C-2001/9907

DECIMAL-METRIC CONVERSIONTABLE

1-6 CLARKE

ENCOREMAX

HARDWARE ABBREVIATIONS

ABBREVIATIONS - SCREWS

ADJ = Adjusting Screw

ADJ.SP = Adjusting Plunger Screw

BHM = Binding Head Machine Screw

BHS = Button Head Socket Screw

CAPT.SL = Captivated Slotted Screw

CAPT.WG = Captivated Wing Screw

FHM = Flat Head Machine Screw

FIL.HM = Filister Head Machine Screw

HHC = Hexagon Head Cap Screw

HHM = Hexagon Head Machine Screw

HIHD = 1/2 High Head Screw

HSHC = Hexagonal Socket Head Cap Screw

HSFHC = Hexagonal Socket Flat Head Cap Screw

KNH = Knurled Head Screw

MHHC = Metric Hexagon Head Cap Screw

PHM = Pan Head Machine Screw

RHD = Round Head Drive Screw

RHM = Round Head Machine Screw

RHW = Round Head Wood Screw

SHC = Shiny Crown Cap Screw

SHTB = Shoulder Thumb Screw

SQ = Square Head Screw

TB = Thumb Screw

THM = Truss Head Machine Screw

WELD = Weld Stud

WG = Wing Screw

ABBREVIATIONS - SETSCREWS

HS = Hexagonal Socket Setscrew

S= Slotted Setscrew

SH = Square Head Setscrew

-KCP = Knurled Cup Point Setscrew

-CP = Cup Point Setscrew

-OP = Oval Point Setscrew

-FDP = Full Dog Point Setscrew

-HDP = Half Dog Point Setscrew

-FP = Flat Point Setscrew

-COP = Cone Point Setscrew

C-2004

CLARKE 1-7

ENCOREMAX

SAE - Grade 5 SAE - Grade 8

Screw

Size

Grade

Plated

Grade

Plated

410H

Stainless

Brass Type

F&T

&BT

Type

B, AB

*10

*1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

135

239

387

579

108

110

153

267

130

138

191

338

545

818

151

108

155

216

378

114

132

120

156

120

CCC

FFF F

C = Coarse Thread

F = Fine Thread

* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.

NOTE

Decrease the torque by 20% when using thread lubricant

The torque tolerance is ± on torque values.

C2000/9905

STANDARD HARDWARE & TORQUE VALUES

1-8 CLARKE

ENCOREMAX

HYDRAULIC TORQUE REQUIREMENTS

Refer to the following chart for torque values on all hydraulic hoses and fittings.

Nominal O-Ring Face Seal End SAE O-Ring Boss End

SAE Thread Swivel Thread Str. Fitting

Dash Size Nut Size or Locknut

Size Inch Torque Inch Torque

LB-FT LB-FT

-3 * * 3/8-24 8-10

-4 9/16-18 10-12 7-16-20 14-16

-5 * * 1/2-20 18-20

-6 11/16-16 18-20 9/16-18 24-25

-8 13/16-16 32-35 3/4-16 50-60

-10 1-14 46-50 7/8-14 72-80

-12 1 3/16-12 65-70 1 1/16-12 125-135

-14 1 3/16-12 65-70 1 3/16-12 160-180

-16 1 7-16-12 92-100 1 5/16-12 200-220

-20 1 11/16-12 125-140 1 5/8-12 210-280

-24 2-12 150-165 1 7/8-12 270-360

* O-Ring face seal type end not defined for this tube size.

NOTE

Parts must be lightly oiled with hydraulic fluid.

C-2002

HYDRAULIC TORQUE REQUIRENMENTS

CLARKE 1-9

ENCOREMAX

Scrub Brush Down Heavy Pressure

Squeegee Down & Vacuum On

Squeegee Up & Vacuum On

Solution Tank Low

Solution Flow Control

Throttle

Read Machine Manual

No gas or combustibles in tank

Keep Away From Flames/

Wear Eye Protection

Electrical Hazard

Stay Clear

Moving Fan Blade

Pinch Point/Crush Hazard

Cover or Hopper Could Close/

Turn Key Off/Lock Wheel

WARNING! / ATTENTION!

Squeegee Up & Vacuum Off

Battery Charger

Choke

Fan On

Filter Shaker On

Forward/Reverse

Headlights

Hopper Dump

Hopper Return

Horn

Main Broom & Side Broom Up

Main Broom & Side Broom Down

No Step

Off

Power

Recovery Tank High

Scrub Brush Down & On

Scrub Brush Up and Off

THESE SYMBOLS IDENTIFY CONTROLS, DISPLAYS/FEATURES, AND SAFETY SYMBOLS ON THE MACHINE.

Before Operating or Servicing

NO Smoking

Engage Support

Before Leaving Seat

SYMBOLS

1-10 CLARKE

ENCOREMAX

MODEL NO. SERIAL NO.

Manufactured By

AMERICAN LINCOLN

TECHNOLOGY

BOWLING GREEN, OHIO

Parts may be ordered from Clarke authorized distributors. Record the

information from the serial number plate to avoid delays in filling your order.

Parts may be ordered from Clarke authorized distributors. Record the

information from the serial number plate to avoid delays in filling your order.

Parts and supplies listed in this manual can be ordered from the following address

:Parts and supplies listed in this manual can be ordered from the following address:

Clarke Clarke Distributor

Clarke Distributor

2100 Highway 265

Springdale, AR 72764

1-800-253-0367

2100 Highway 265

Springdale, AR 72764

1-800-253-0367

505-947

505-948

ENCORE MAX 34” (330 AH) w/POLYPROPYLENE SCRUB BRUSHES

ENCORE MAX 34” (330 AH) w/LITE GRIT SCRUB BRUSHES

505-949 ENCORE MAX 34” (330 AH) w/PAD DRIVER ASSEMBLY

505-950 ENCORE MAX 34” (370 AH) w/POLYPROPYLENE SCRUB BRUSHES

505-951 ENCORE MAX 34” (370 AH) w/LITE GRIT SCRUB BRUSHES

505-952 ENCORE MAX 34” (370 AH) w/PAD DRIVER ASSEMBLY

505-953 ENCORE MAX 38” (330 AH) w/POLYPROPYLENE SCRUB BRUSHES

505-954 ENCORE MAX 38” (330 AH) w/LITE GRIT SCRUB BRUSHES

505-955 ENCORE MAX 38” (330 AH) w/PAD DRIVER ASSEMBLY

505-956 ENCORE MAX 38” (370 AH) w/POLYPROPYLENE SCRUB BRUSHES

505-957 ENCORE MAX 38” (370 AH) w/LITE GRIT SCRUB BRUSHES

505-958 ENCORE MAX 38” (370 AH) w/PAD DRIVER ASSEMBLY

505-947

505-948

ENCORE MAX 34” (330 AH) w/POLYPROPYLENE SCRUB BRUSHES

ENCORE MAX 34” (330 AH) w/LITE GRIT SCRUB BRUSHES

505-949 ENCORE MAX 34” (330 AH) w/PAD DRIVER ASSEMBLY

505-950 ENCORE MAX 34” (370 AH) w/POLYPROPYLENE SCRUB BRUSHES

505-951 ENCORE MAX 34” (370 AH) w/LITE GRIT SCRUB BRUSHES

505-952 ENCORE MAX 34” (370 AH) w/PAD DRIVER ASSEMBLY

505-953 ENCORE MAX 38” (330 AH) w/POLYPROPYLENE SCRUB BRUSHES

505-954 ENCORE MAX 38” (330 AH) w/LITE GRIT SCRUB BRUSHES

505-955 ENCORE MAX 38” (330 AH) w/PAD DRIVER ASSEMBLY

505-956 ENCORE MAX 38” (370 AH) w/POLYPROPYLENE SCRUB BRUSHES

505-957 ENCORE MAX 38” (370 AH) w/LITE GRIT SCRUB BRUSHES

505-958 ENCORE MAX 38” (370 AH) w/PAD DRIVER ASSEMBLY

MACHINE CATALOG NUMBERS

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quality of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quality of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

ORDERING PARTS

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